Patents by Inventor Shoichi Gyobu
Shoichi Gyobu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11511473Abstract: It is provided that a method for producing a biaxially oriented polyester film that can be used for industrial and packaging applications. A method for producing a biaxially oriented polyester film, comprising: a step of feeding a polyester resin into an extruder, a step of extruding the molten polyester resin from an extruder to obtain a molten resin sheet at 250 to 310° C., a step of attaching the molten resin sheet closely to a cooling roll by an electrostatic application method to obtain an unstretched sheet, and a step of biaxially stretching the unstretched sheet, wherein the polyester resin fulfills the following (A) to (C): (A) the polyester resin comprises a polyethylene furandicarboxylate resin composed of a furandicarboxylic acid and ethylene glycol; (B) an intrinsic viscosity of the polyester resin is 0.50 dL/g or more; (C) a melt specific resistance value at 250° C. of the polyester resin is 3.0×107 ?·cm or less.Type: GrantFiled: February 28, 2018Date of Patent: November 29, 2022Assignees: TOYOBO CO., LTD., FURANIX TECHNOLOGIES B.V.Inventors: Shota Hayakawa, Yukihiro Numata, Katsuya Ito, Jun Inagaki, Toshiyuki Shimizu, Shoichi Gyobu, Chikao Morishige, Jesper Gabriel Van Berkel
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Publication number: 20210016484Abstract: It is provided that a method for producing a biaxially oriented polyester film that can be used for industrial and packaging applications. A method for producing a biaxially oriented polyester film, comprising: a step of feeding a polyester resin into an extruder, a step of extruding the molten polyester resin from an extruder to obtain a molten resin sheet at 250 to 310° C., a step of attaching the molten resin sheet closely to a cooling roll by an electrostatic application method to obtain an unstretched sheet, and a step of biaxially stretching the unstretched sheet, wherein the polyester resin fulfills the following (A) to (C): (A) the polyester resin comprises a polyethylene furandicarboxylate resin composed of a furandicarboxylic acid and ethylene glycol; (B) an intrinsic viscosity of the polyester resin is 0.50 dL/g or more; (C) a melt specific resistance value at 250° C. of the polyester resin is 3.0×107 ?·cm or less.Type: ApplicationFiled: February 28, 2018Publication date: January 21, 2021Applicants: TOYOBO CO., LTD., FURANIX TECHNOLOGIES B.V.Inventors: Shota HAYAKAWA, Yukihiro NUMATA, Katsuya ITO, Jun INAGAKI, Toshiyuki SHIMIZU, Shoichi GYOBU, Chikao MORISHIGE, Jesper Gabriel VAN BERKEL
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Patent number: 10407555Abstract: To provide a furandicarboxylate unit-containing polyester film usable for industrial and packaging purposes. The film of the present invention is a polyester film, which is a biaxially oriented film of a polyester resin including a dicarboxylic acid component containing mainly a furandicarboxylic acid and a glycol component containing mainly ethylene glycol, wherein the film has a plane orientation coefficient ?P of not less than 0.005 and not more than 0.200 and a film thickness of not thinner than 1 micro meter and not thicker than 300 micro meters.Type: GrantFiled: August 31, 2016Date of Patent: September 10, 2019Assignees: TOYOBO CO., LTD., SYNVINA C.V.Inventors: Jun Inagaki, Katsuya Ito, Toshiyuki Shimizu, Shoichi Gyobu, Chikao Morishige, Jesper Gabriel Van Berkel
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Publication number: 20180244878Abstract: To provide a furandicarboxylate unit-containing polyester film usable for industrial and packaging purposes. The film of the present invention is a polyester film, which is a biaxially oriented film of a polyester resin including a dicarboxylic acid component containing mainly a furandicarboxylic acid and a glycol component containing mainly ethylene glycol, wherein the film has a plane orientation coefficient AP of not less than 0.005 and not more than 0.200 and a film thickness of not thinner than 1 micro meter and not thicker than 300 micro meters.Type: ApplicationFiled: August 31, 2016Publication date: August 30, 2018Applicants: TOYOBO CO., LTD., SYNVINA C.V.Inventors: Jun INAGAKI, Katsuya ITO, Toshiyuki SHIMIZU, Shoichi GYOBU, Chikao MORISHIGE, Jesper Gabriel VAN BERKEL
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Patent number: 9931822Abstract: A polyester film made from two kinds of polyester resins and having a specific DSC (and a specific glass transition point) is provided, (i) which is superior in mechanical property, capable of thermocompression bonding with a metal sheet, despite a high degree of crystallization of the film, reduces quality change of plastic film laminated on the metal sheet even if faced with variation of conditions of thermocompression bonding with the metal sheet, and which is capable of thermocompression bonding even at a relatively low temperature, (ii) which is superior in formability, (iii) which is superior in flavoring property and impact resistance, and which obliterates occurrence of whitening or delamination of the film, or microcracks on the film, even if the film in the metal laminated sheet obtained by thermocompression bonding of the film on the metal sheet or on the surface of a metal can obtained by subjecting the metal laminated sheet to various form processings is crystallized, and (iv) which satisfies proType: GrantFiled: September 20, 2004Date of Patent: April 3, 2018Assignee: Toyo Boseki Kabushiki KaishaInventors: Keizo Kawahara, Katsuya Ito, Kazutake Okamoto, Hideki Shimizu, Hiroshi Nagano, Mitsuo Inoue, Shoichi Gyobu
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Patent number: 8293862Abstract: The present invention provides processes for producing polyester. In one of the embodiments, the invention provides a process for producing polyester, comprising adding a catalyst in a polycondensation reaction, esterification reaction or transesterification reaction between components comprising at least a polyfunctional alcohol and at least a polyfunctional carboxylic acid or ester-forming derivative of a polyfunctional carboxylic acid to produce the polyester; and obtaining the polyester, wherein the polymerization catalyst comprises an aluminum substance and a phosphorus compound, wherein the aluminum substance is selected from the group consisting of aluminum hydroxide and aluminum alkoxides, and wherein the phosphorus compound has an aromatic ring structure.Type: GrantFiled: February 22, 2007Date of Patent: October 23, 2012Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Ken-ichi Tsukamoto, Shoichi Gyobu, Mitsuyoshi Kuwata
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Patent number: 7501373Abstract: Embodiments of the present invention are directed to a polymerization catalyst used to produce polyester. The catalyst comprises at least one metal-containing component, excluding antimony or germanium, and an organic compound component, containing at least one moiety of Ar—O— or Ar—N<, where Ar represents an aryl group.Type: GrantFiled: October 25, 1999Date of Patent: March 10, 2009Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Shoichi Gyobu, Hiroaki Taguchi
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Publication number: 20070194479Abstract: The present invention related to a thermoplastic resin composition for masterbatches, comprising an organophosphorus compound represented by General Formula (1): wherein R1 and R2 each represent an organic group or a halogen atom, and m and n each represent an integer of 0 to 4, and when m or n is an integer of 2 to 4, R1 and R2 may be the same or different, and a thermoplastic resin, wherein the thermoplastic resin composition for masterbatches contains a phosphorus content of 5000 ppm or more. The thermoplastic resin composition for masterbatches can easily be molded even when it has high phosphorus content and thus flame retardancy.Type: ApplicationFiled: December 8, 2004Publication date: August 23, 2007Inventors: Maki Sato, Hideo Takeuchi, Machiko Tanaka, Fuyuhiko Kubota, Shoichi Gyobu, Shigeru Yasuda, Kenichi Nishio, Toshimasa Ohnishi
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Publication number: 20070149757Abstract: The present invention provides processes for producing polyester. In one of the embodiments, the invention provides a process for producing polyester, comprising adding a catalyst in a polycondensation reaction, esterification reaction or transesterification reaction between components comprising at least a polyfunctional alcohol and at least a polyfunctional carboxylic acid or ester-forming derivative of a polyfunctional carboxylic acid to produce the polyester; and obtaining the polyester, wherein the polymerization catalyst comprises an aluminum substance and a phosphorus compound, wherein the aluminum substance is selected from the group consisting of aluminum hydroxide and aluminum alkoxides, and wherein the phosphorus compound has an aromatic ring structure.Type: ApplicationFiled: February 22, 2007Publication date: June 28, 2007Applicant: Toyo Boseki Kabushiki KaishaInventors: Takahiro NAKAJIMA, Ken-ichi Tsukamoto, Shoichi Gyobu, Mitsuyoshi Kuwata
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Publication number: 20070106055Abstract: The invention provides a polyester produced in the presence of a polycondensation catalyst comprising at least one compound selected from a group consisting of aluminum compounds and at least one compound selected from a group consisting of phosphorus compounds and being excellent in color tone, thermal stability, and transparency and improved in terms of insoluble particles. Particularly, the invention provides a polyester in which the content of an aluminum containing insoluble particles in the polyester is 3500 ppm or lower and a polyester which has a haze value of 2% or lower when being formed into a monoaxially oriented film. The aluminum catalyst for attaining these characteristics and properties may be polyester polymerization catalyst obtained by mixing an aluminum compound and a phosphorus compound in a solvent and has specified spectral characteristics in the side measurement of 31P-NMR spectrum and 27Al-NMR spectrum.Type: ApplicationFiled: February 8, 2005Publication date: May 10, 2007Inventors: Katsuhiko Kageyama, Kenichi Funaki, Masaki Fuchikami, Satoru Nakagawa, Kazuo Katayose, Takahiro Nakajima, Naoki Watanabe, Fumikazu Yoshida, Tetsumori Atsuchi, Shoichi Gyobu, Haruo Matsumoto, Ryuichi Murashige, Gaku Maruyama, Yoshiko Akitomo, Hideki Shimizu
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Patent number: 7208565Abstract: This invention provides a novel polycondensation catalyst using no antimony compound, polyester produced by using the same, and a process for producing polyester. A novel catalyst comprising an aluminum compound and a phosphorus compound is used as the polycondensation catalyst in producing polyester. The polyester of this invention can be applied to fibers for clothes, fibers for industrial materials, various films, sheets and molded articles such as bottles and engineering plastics, as well as coatings and adhesives.Type: GrantFiled: August 24, 2000Date of Patent: April 24, 2007Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Ken-ichi Tsukamoto, Shoichi Gyobu, Mitsuyoshi Kuwata
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Patent number: 7199212Abstract: A novel polymerization catalyst for polyesters, which does not contain any germanium or antimony compound as the main component; polyesters produced with the catalyst; and a process for producing polyesters. This polymerization catalyst is excellent in catalytic activity, little causes thermal degradation of polyesters in melt molding even when neither deactivated nor removed, and can give thermally stable polyesters which little generate foreign matter and are excellent in transparency and color. The polymerization catalyst is one which contains as the first metal-containing component at least one member selected from the group consisting of aluminum and aluminum compounds and which gives polyethylene terephthalate (PET) having a thermal stability parameter (TS) satisfying the relationship: (1) TS<0.3.Type: GrantFiled: December 25, 2000Date of Patent: April 3, 2007Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Kenichi Tsukamoto, Shoichi Gyobu, Maki Sato
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Patent number: 7144614Abstract: This invention provides a novel polymerization catalyst other than antimony compounds, polyester produced by using the same and a process for producing polyester. The polycondensation catalyst of this invention is a polyester polymerization catalyst comprising an aluminum compound and a phosphorus compound having a specific structure. Further, this invention relates to polyester produced by using this polyester polymerization catalyst and a process for producing polyester. Further, this invention relates to fibers, films and hollow molded articles comprising the polyester.Type: GrantFiled: July 2, 2002Date of Patent: December 5, 2006Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Ken-ichi Tsukamoto, Shoichi Gyobu, Nobuo Moriyama, Mitsuyoshi Kuwata, Yoshinao Matsui, Seisyu Hayashi, Katsuya Ito, Masaou Matsuda
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Patent number: 7132383Abstract: A polymerization catalyst for polyester production which contains neither a germanium compound nor an antimony compound as a major component. It contains aluminum as the main metallic ingredient, has excellent catalytic activity, and gives a polyester which is effectively inhibited from suffering thermal degradation, during melt molding, without deactivating or removing the catalyst, and is excellent in thermal stability, stability to thermal oxidation, and hydrolytic resistance. The polymerization catalyst contains as a first metallic ingredient at least one member selected among aluminum and compounds thereof and further contains a phosphorus compound represented by a specific chemical formula. The polyester produced with this catalyst is usable as fibers, films, sheets, various moldings including hollow moldings, etc.Type: GrantFiled: September 10, 2001Date of Patent: November 7, 2006Assignee: Toyo Boseki Kabushiki KaishaInventors: Takahiro Nakajima, Kenichi Tsukamoto, Shoichi Gyobu, Fumikazu Yoshida, Maki Sato, Naoki Watanabe, Katsuhiko Kageyama, Mitsuyoshi Kuwata, Nobuo Moriyama, Haruo Matsumoto, Yoshitomo Ikehata, Yoshinao Matsui, Masaou Matsuda, Munekazu Okuhara, Hiroki Fukuda
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Publication number: 20050053796Abstract: A polyester film made from two kinds of polyester resins and having a specific DSC (and a specific glass transition point) is provided, (i) which is superior in mechanical property, capable of thermocompression bonding with a metal sheet, despite a high degree of crystallization of the film, reduces quality change of plastic film laminated on the metal sheet even if faced with variation of conditions of thermocompression bonding with the metal sheet, and which is capable of thermocompression bonding even at a relatively low temperature, (ii) which is superior in formability, (iii) which is superior in flavoring property and impact resistance, and which obliterates occurrence of whitening or delamination of the film, or microcracks on the film, even if the film in the metal laminated sheet obtained by thermocompression bonding of the film on the metal sheet or on the surface of a metal can obtained by subjecting the metal laminated sheet to various form processings is crystallized, and (iv) which satisfies proType: ApplicationFiled: September 20, 2004Publication date: March 10, 2005Applicant: Toyo Boseki Kabushiki KaishaInventors: Keizo Kawahara, Katsuya Ito, Kazutake Okamoto, Hideki Shimizu, Hiroshi Nagano, Mitsuo Inoue, Shoichi Gyobu
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Publication number: 20040058805Abstract: A polymerization catalyst for polyester production which contains neither a germanium compound nor an antimony compound as a major component. It contains aluminum as the main metallic ingredient, has excellent catalytic activity, and gives a polyester which is effectively inhibited from suffering thermal degradation, during melt molding, without deactivating or removing the catalyst, and is excellent in thermal stability, stability to thermal oxidation, and hydrolytic resistance. The polymerization catalyst contains as a first metallic ingredient at least one member selected among aluminum and compounds thereof and further contains a phosphorus compound represented by a specific chemical formula. The polyester produced with this catalyst is usable as fibers, films, sheets, various moldings including hollow moldings, etc.Type: ApplicationFiled: August 19, 2003Publication date: March 25, 2004Inventors: Takahiro Nakajima, Kenichi Tsukamoto, Shoichi Gyobu, Fumikazu Yoshida, Maki Sato, Naoki Watanabe, Katsuhiko Kageyama, Mitsuyoshi Kuwata, Nobuo Moriyama, Haruo Matsumoto, Yoshitomo Ikehata, Yoshinao Matsui, Masaou Matsuda, Munekazu Okuhara, Hiroki Fukuda
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Patent number: 6689437Abstract: An oxygen-absorbing material including a transition metal compound and one or more thermoplastic resins, when used for a molded product such as container, exhibits excellent gas-barrier and oxygen-absorbing properties. The material absorbs oxygen from contents and blocks oxygen from entering so that the contents can be maintained in an oxygen-free state for a long period of time. An excellent oxygen-absorbing property is achieved by an amino group content of 20 mmol/kg or lower in at least one thermoplastic resin and by lowering the crystallinity of the thermoplastic resin.Type: GrantFiled: December 18, 2001Date of Patent: February 10, 2004Assignee: Toyo Boseki Kabushiki KaishaInventors: Hisashi Ubara, Tetsuo Kodama, Naoki Mizuno, Yoshimitsu Sakaguchi, Ken Takasugi, Syunji Kurahara, Koichi Matsuda, Shoichi Gyobu, Yusuke Shimizu, Hidekazu Yoshida
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Publication number: 20030083191Abstract: This invention provides a novel polymerization catalyst other than antimony compounds, polyester produced by using the same and a process for producing polyester. The polycondensation catalyst of this invention is a polyester polymerization catalyst comprising an aluminum compound and a phosphorus compound having a specific structure. Further, this invention relates to polyester produced by using this polyester polymerization catalyst and a process for producing polyester. Further, this invention relates to fibers, films and hollow molded articles mprising the polyester.Type: ApplicationFiled: July 2, 2002Publication date: May 1, 2003Inventors: Takahiro Nakajima, Ken-Ichi Tsukamoto, Shoichi Gyobu, Nobuo Moriyama, Mitsuyoshi Kuwata, Yoshinao Matsui, Seisyu Hayashi, Katsuya Ito, Masaou Matsuda
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Publication number: 20030045673Abstract: A novel polymerization catalyst for polyesters, which does not contain any germanium or antimony compound as the main component; polyesters produced with the catalyst; and a process for producing polyesters. This polymerization catalyst is excellent in catalytic activity, little causes thermal degradation of polyesters in melt molding even when neither deactivated nor removed, and can give thermally stable polyesters which little generate foreign matter and are excellent in transparency and color. The polymerization catalyst is one which contains as the first metal-containing component at least one member selected from the group consisting of aluminum and aluminum compounds and which gives polyethylene terephthalate (PET) having a thermal stability parameter (TS) satisfying the relationship: (1) TS<0.Type: ApplicationFiled: July 3, 2002Publication date: March 6, 2003Inventors: Takahiro Nakajima, Kenichi Tsukamoto, Shoichi Gyobu, Maki Sato
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Patent number: 6465063Abstract: Heat-shrinkable polyester films, each having a heat shrinkability of 40% or higher in the main shrinkage direction of the film after treatment in hot water at 80° C. for 10 seconds, the change of heat shrinkability in the main shrinkage direction of the film after treatment in hot water at 55-75° C. for 10 seconds before and after the film is left under an atmosphere at 40° C. for 160 hours being 15% or lower, exhibit beautiful shrinkage finish in appearance involving only rare occurrence of shrinkage spots, wrinkles, strains, folding and other defects during shrinkage in the step of shrinking with hot air, and in particular, exhibit a quite small lowering in shrinkage finish after a lapse of time for storage and have low spontaneous shrinkability; therefore, these films are suitably used for applications such as labels and cap seals.Type: GrantFiled: October 2, 2001Date of Patent: October 15, 2002Assignee: Toyo Boseki Kabushiki KaishaInventors: Satoshi Hayakawa, Maki Sato, Shoichi Gyobu, Norimi Tabota, Katsuya Ito