Patents by Inventor Shoji Hirabara

Shoji Hirabara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6564854
    Abstract: In a semi-solid alloy including a large amount of a liquid phase portion, that is, semi-solid alloy with less than 50% of solid phase rate, there is a tendency for a solid phase portion to concentrate into the central portion in the direction of thickness, that is the internal portion. In order to enhance corrosion resistance at a portion where high corrosion resistance is particularly required in parts molded by semi-solid injection, the above tendency is utilized. By utilizing the tendency, a layer consisting of a liquid phase portion is partially formed at the semi-solid state on a surface portion where high corrosion resistance is required.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: May 20, 2003
    Assignee: Mazda Motor Corporation
    Inventors: Nobuo Sakate, Shoji Hirabara, Kazuo Sakamoto, Yukio Yamamoto
  • Publication number: 20020020475
    Abstract: A heat-resistant magnesium alloy member having specially excellent molding property and elongation while keeping creep resistance property, which comprises 2 to 6% by weight of aluminum and 0.5 to 4% by weight of calcium, and the balance comprising magnesium and inevitable impurities, having a Ca/Al ratio of no more than 0.8, preferably no more than 0.6. The method of preparing the heat-resistant magnesium alloy member is characterized in a semi-solid injection molding at a range between a solidus temperaaature of the alloy and a liquidus temperature of the alloy.
    Type: Application
    Filed: September 12, 2001
    Publication date: February 21, 2002
    Inventors: Kazuo Sakamoto, Yukio Yamamoto, Nobuo Sakate, Shoji Hirabara
  • Patent number: 6143097
    Abstract: This invention is to provide a magnesium alloy cast material capable of manufacturing a wheel, a large-sized forged piece such as wheel having properties equivalent to those of aluminum molten forged member, directly from the state of continuous cast material. The magnesium alloy cast material is a nearly intermediate alloy composition between conventional AZ61 alloy and AZ80 alloy, comprising Al: 6.2 to 7.6 wt. %, Mn: 0.15 to 0.4 wt. %, Zn: 0.4 to 0.8 wt. % and Mg: balance, and casting by defining the mean crystal grain size under 200 .mu.m. The forgeability is excellent, and when forged, a forged piece superior in mechanical properties and corrosion resistance to the aluminum molten forged member can be manufactured.
    Type: Grant
    Filed: October 8, 1997
    Date of Patent: November 7, 2000
    Assignee: Mazda Motor Corporation
    Inventors: Makoto Fujita, Nobuo Sakate, Shoji Hirabara, Yukio Yamamoto
  • Patent number: 5902424
    Abstract: An article of manufacture made of a magnesium alloy is made by casting the magnesium alloy to provide a billet, forging the billet to render material of the billet to have an average crystalline particle size of not greater than 100 .mu.m; and carrying out a T6 treatment (a solution treatment and an artificial aging treatment) with respect to the billet. Physical properties such as, for example, the tensile strength, elongation and the like of the article are considerably improved by virtue of the synergistic effect of the micronized crystalline particles and the T6 treatment.
    Type: Grant
    Filed: August 30, 1996
    Date of Patent: May 11, 1999
    Assignee: Mazda Motor Corporation
    Inventors: Makoto Fujita, Yukio Yamamoto, Nobuo Sakate, Shoji Hirabara
  • Patent number: 5800640
    Abstract: This invention relates to a method for producing a magnesium light alloy product. In order to enhance formability in plastically forming a magnesium alloy material and obtain high tensile strength and high proof stress in the final product, the magnesium alloy material is cast by using molten magnesium alloy containing strontium of 0.02 to 0.5 weight percent and then plastically formed into a magnesium light alloy product in set shape.
    Type: Grant
    Filed: April 16, 1997
    Date of Patent: September 1, 1998
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Yukio Yamamoto, Makoto Fujita, Nobuo Sakate, Katsuya Ohuchi, Shoji Hirabara
  • Patent number: 5701576
    Abstract: The manufacturing method of plastically formed products prevents the generation of cracks at the time of plastic working, thereby increasing the productivity. It is also prevented that the metallic particles constituting the product become large and rough in structure. In the manufacturing method, only the compact treatment and the vacuum deaeration treatment are carried out prior to the extrusion treatment, without the pressure-heat treatment performed. Therefore, processing steps prior to the extrusion treatment are simplified, so that the productivity of the plastically formed products is improved and the metallic particles are prevented from being large and rough. The diffusion treatment between the extrusion treatment and the forging treatment enhances the adhesion at the inner part of the extruded material in the radial direction, whereby the generation of cracks at the time of plastic working is avoided.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: December 23, 1997
    Assignee: Mazda Motor Corporation
    Inventors: Makoto Fujita, Yukio Yamamoto, Nobuo Sakate, Shoji Hirabara
  • Patent number: 5693158
    Abstract: A method for producing a magnesium light alloy product. In order to enhance formability in plastically forming a magnesium alloy material and obtain high tensile strength and high proof stress in the final product, the magnesium alloy material is cast by using molten magnesium alloy containing strontium of 0.02 to 0.5 weight percent and then plastically formed into a magnesium light alloy product in set shape.
    Type: Grant
    Filed: February 20, 1996
    Date of Patent: December 2, 1997
    Assignee: Mazda Motor Corporation
    Inventors: Yukio Yamamoto, Makoto Fujita, Nobuo Sakate, Katsuya Ohuchi, Shoji Hirabara
  • Patent number: 5409555
    Abstract: An article of manufacture made of a magnesium alloy is made by casting the magnesium alloy to provide a casting, forging the casting to render material of the casting to have an average crystalline particle size of not greater than 100 .mu.m, and carrying out a T6 treatment (a solution treatment and an artificial aging treatment) with respect to the casting. Physical properties such as, for example, the tensile strength, elongation and the like of the article are considerably improved by virtue of the synergistic effect of the micronized crystalline particles and the T6 treatment.
    Type: Grant
    Filed: September 28, 1993
    Date of Patent: April 25, 1995
    Assignee: Mazda Motor Corporation
    Inventors: Makoto Fujita, Yukio Yamamoto, Nobuo Sakate, Shoji Hirabara