Patents by Inventor Shoji Karasawa

Shoji Karasawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7291423
    Abstract: A prismatic sealed battery has a prismatic battery case (3) which includes a plurality of prismatic containers (4) coupled in a row via partitions (5), electrode plate assemblies (8), and collectors (10) which are joined to lead portions on both sides of the electrode plate assemblies (8). Each container (4) contains the electrode plate assembly (8) to which said collectors 10 are joined. An opening (21) is formed in at least one side wall (20) of the prismatic battery case (3) and in a position where each partition (5) is disposed, in such a manner as to face the containers (4) on both sides, and a conductive connection member (23) disposed in the opening (21) is connected to the collectors (10, 10) on both sides of the partition (5). Since the current-carrying path between the electrode plate assemblies (8) becomes short, internal resistance decreases, and hence internal resistance per cell (2) is reduced. Even and full use of the whole electrode plate assembly (8) achieves higher power output.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: November 6, 2007
    Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Hiromi Kajiya, Shoji Karasawa, Masato Onishi, Takashi Asahina, Shinji Hamada, Toyohiko Eto
  • Patent number: 6965090
    Abstract: Positive and negative electrode plates, after being dried, are layered alternately upon one another with intervening separators therebetween to constitute electrode plate groups. These electrode plate groups are transferred in succession from one to another of a plurality of preliminary chambers, which are respectively constructed to be able to create vacuum of various levels and arranged so that the vacuum level is gradually increased, and finally introduced into a processing chamber in which the vacuum level is highest, where the welding of collector plates to the electrode plate groups is performed with an electronic beam irradiating device. After that, the electrode plate groups are taken out through a post-processing chamber.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: November 15, 2005
    Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoji Karasawa, Yugo Nakagawa, Hiromi Kajiya
  • Publication number: 20040226153
    Abstract: A plurality of positive electrode plates and negative electrode plates are stacked alternately upon one another with intervening separators therebetween, wherein lateral edges of the positive electrode plates protrude beyond the negative electrode plates on one side, and lateral edges of the negative electrode plates protrude beyond the group of positive electrode plates on the opposite side. Collector plates are brought in tight contact with respective lateral edges of the positive and negative electrode plates, and heat is applied to the collector plate on an opposite surface of the electrode plates from a non-contact type heat source at several locations in lines along a direction in which the electrode plates are stacked.
    Type: Application
    Filed: May 11, 2004
    Publication date: November 18, 2004
    Applicants: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoji Karasawa, Hiromi Kajiya, Yoshihiro Tokutome, Akihiro Taniguchi, Noriyuki Fujioka, Masaru Masaki
  • Publication number: 20040170891
    Abstract: A prismatic sealed battery has a prismatic battery case (3) which includes a plurality of prismatic containers (4) coupled in a row via partitions (5), electrode plate assemblies (8), and collectors (10) which are joined to lead portions on both sides of the electrode plate assemblies (8). Each container (4) contains the electrode plate assembly (8) to which said collectors 10 are joined. An opening (21) is formed in at least one side wall (20) of the prismatic battery case (3) and in a position where each partition (5) is disposed, in such a manner as to face the containers (4) on both sides, and a conductive connection member (23) disposed in the opening (21) is connected to the collectors (10, 10) on both sides of the partition (5). Since the current-carrying path between the electrode plate assemblies (8) becomes short, internal resistance decreases, and hence internal resistance per cell (2) is reduced. Even and full use of the whole electrode plate assembly (8) achieves higher power output.
    Type: Application
    Filed: February 6, 2004
    Publication date: September 2, 2004
    Inventors: Hiromi Kajiya, Shoji Karasawa, Masato Onishi, Takashi Asahina, Shinji Hamada, Toyohiko Eto
  • Patent number: 6761993
    Abstract: A plurality of positive electrode plates and negative electrode plates are stacked alternately upon one another with intervening separators therebetween, wherein lateral edges of the positive electrode plates protrude beyond the negative electrode plates on one side, and lateral edges of the negative electrode plates protrude beyond the group of positive electrode plates on the opposite side. Collector plates are brought in tight contact with respective lateral edges of the positive and negative electrode plates, and heat is applied to the collector plate on an opposite surface of the electrode plates from a non-contact type heat source at several locations in lines along a direction in which the electrode plates are stacked.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: July 13, 2004
    Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoji Karasawa, Hiromi Kajiya, Yoshihiro Tokutome, Akihiro Taniguchi, Noriyuki Fujioka, Masaru Masaki
  • Patent number: 6746494
    Abstract: Positive and negative electrode plates, after being dried, are layered alternately upon one another with intervening separators therebetween to constitute electrode plate groups. These electrode plate groups are transferred in succession from one to another of a plurality of preliminary chambers, which are respectively constructed to be able to create vacuum of various levels and arranged so that the vacuum level is gradually increased, and finally introduced into a processing chamber in which the vacuum level is highest, where the welding of collector plates to the electrode plate groups is performed with an electronic beam irradiating device. After that, the electrode plate groups are taken out through a post-processing chamber.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: June 8, 2004
    Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoji Karasawa, Yugo Nakagawa, Hiromi Kajiya
  • Publication number: 20040083601
    Abstract: Positive and negative electrode plates, after being dried, are layered alternately upon one another with intervening separators therebetween to constitute electrode plate groups. These electrode plate groups are transferred in succession from one to another of a plurality of preliminary chambers, which are respectively constructed to be able to create vacuum of various levels and arranged so that the vacuum level is gradually increased, and finally introduced into a processing chamber in which the vacuum level is highest, where the welding of collector plates to the electrode plate groups is performed with an electronic beam irradiating device. After that, the electrode plate groups are taken out through a post-processing chamber.
    Type: Application
    Filed: October 27, 2003
    Publication date: May 6, 2004
    Applicants: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Shoji Karasawa, Yugo Nakagawa, Hiromi Kajiya
  • Patent number: 6475667
    Abstract: Positive electrode plates 2 and negative electrode plates 3 are stacked with separators 4 in between them to form an electrode plate unit 1, the end faces of electrode plates 2 and 3 with mutually opposite polarity being made to protrude from the two side surfaces of this electrode plate unit 1. A thermal spray metal coating 8 is provided to each of the two side surfaces of the electrode plate unit 1 for integrally joining the electrode plates 2 and 3, and for connecting the collector plates 5 and 6 to the electrode plates.
    Type: Grant
    Filed: October 24, 2000
    Date of Patent: November 5, 2002
    Assignees: Matsushita Electric Industrial Co., Ltd, Toyota Jidosha Kabushiki Kaisha
    Inventors: Masato Onishi, Shoji Karasawa, Toshiyuki Nishimori
  • Patent number: 6440182
    Abstract: Positive electrode plates and negative electrode plates are arranged alternately with intervening separators, and their end faces are respectively butted on collector plates. A solder material made from nickel alloy is disposed on the surfaces of the collector plates, which are made from nickel. An electron beam is irradiated onto the collector plates for causing the solder material to melt, thereby bonding the end faces of the positive and negative electrode plates with the collector plates.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: August 27, 2002
    Assignees: Matsushita Electric Industrial Co., Ltd., Toyota Jidosha Kabushiki Kaisha, Mitsubishi Denki Kabushiki Kaisha
    Inventors: Shoji Karasawa, Hiromi Kajiya, Yoshihiro Tokutome, Masaru Masaki, Shinichi Hibino, You Noguchi
  • Publication number: 20010037558
    Abstract: Positive and negative electrode plates, after being dried, are layered alternately upon one another with intervening separators therebetween to constitute electrode plate groups. These electrode plate groups are transferred in succession from one to another of a plurality of preliminary chambers, which are respectively constructed to be able to create vacuum of various levels and arranged so that the vacuum level is gradually increased, and finally introduced into a processing chamber in which the vacuum level is highest, where the welding of collector plates to the electrode plate groups is performed with an electronic beam irradiating device. After that, the electrode plate groups are taken out through a post-processing chamber.
    Type: Application
    Filed: December 11, 2000
    Publication date: November 8, 2001
    Applicant: Matsushita Electric Industrial Co., Ltd.
    Inventors: Shoji Karasawa, Yugo Nakagawa, Hiromi Kajiya