Abstract: A recycling system for hydroxylamine formation and oximation is proposed. The recycling system includes a hydroxylamine formation zone, an oximation zone, a purification zone, and an adjusting zone having a nitrate absorption tower. An inorganic process solution, used by the recycling system, partially enters the nitrate absorption tower supplementing nitrate, followed by mixing with the residual inorganic process solution, thereby reducing the loss rate of hydroxylamine in the inorganic process solution due to degradation. In addition, the organic impurities with high boiling point in the inorganic process solution can be effectively removed in the purification zone. As a result, the reduced activity or selectivity of the catalyst for hydroxylamine formation, caused by the toxic effects of these organic impurities on the catalyst, can be avoided, and hence, a high concentration of hydroxylamine can be obtained.

Abstract: A system for purifying an aqueous solution of crude caprolactam is provided, which includes a filtration zone (A), an inspection unit (B), a purification zone (C), and a first temporary storage tank (D). The filtration zone (A) contains a filtration apparatus though which an aqueous solution of crude caprolactam is filtered to remove ionic impurities therein, so as to obtain caprolactam-containing filtrate; the inspection unit (B) is used for judging the filtrate from the filtration zone (A) meets the preset inspection standards; the purification zone (C) is used for concentrating and further purifying filtrate meeting the preset inspection standards, thereby forming a final caprolactam product; and the first temporary storage tank (D) is used for receiving the filtrate not meeting the preset inspection standards, which is then mixed with the aqueous solution of crude caprolactam and delivered back to the filtration zone (A).

Abstract: Provided is a process of producing cyclohexanone oxime comprising the steps of: pre-mixing an inorganic process solution containing a high concentration of hydroxylamine phosphate with a first stream of cyclohexanone such that the concentration of hydroxylamine phosphate is reduced to 80% or less of its initial concentration; and subjecting hydroxylamine phosphate in the premixed inorganic process solution to an oximation reaction with a second stream of cyclohexanone. According to the process, oximation is performed after the inorganic process solution containing a high concentration of hydroxylamine phosphate has been pre-mixed with the first stream of cyclohexanone to reduce the concentration of hydroxylamine phosphate. As a result, not only that the efficiency of oximation and the yield of cyclohexanone oxime are increased, but also the organic content of the inorganic process solution discharged from the oximation tower is reduced.

Abstract: This invention provides a method for removing organic contaminants from an inorganic processing solution, comprising the step of: introducing the inorganic processing solution comprising organic contaminants into steam stripping treatment; heating the inorganic processing solution; reintroducing the inorganic processing solution into the steam stripping treatment; and removing the organic contaminants from the inorganic processing solution, thereby the inorganic processing solution comprises a total carbon content not more than 300 ppm, based on the total amount of the inorganic processing solution; wherein the step of heating is performed by heat exchange between the inorganic processing solution and desuperheated steam.

Abstract: A recycling system for hydroxylamine formation and oximation is proposed. The recycling system includes a hydroxylamine formation zone, an oximation zone, a purification zone, and an adjusting zone having a nitrate absorption tower. An inorganic process solution, used by the recycling system, partially enters the nitrate absorption tower supplementing nitrate, followed by mixing with the residual inorganic process solution, thereby reducing the loss rate of hydroxylamine in the inorganic process solution due to degradation. In addition, the organic impurities with high boiling point in the inorganic process solution can be effectively removed in the purification zone. As a result, the reduced activity or selectivity of the catalyst for hydroxylamine formation, caused by the toxic effects of these organic impurities on the catalyst, can be avoided, and hence, a high concentration of hydroxylamine can be obtained.

Abstract: Provided is a process of producing cyclohexanone oxime comprising the steps of: pre-mixing an inorganic process solution containing a high concentration of hydroxylamine phosphate with a first stream of cyclohexanone such that the concentration of hydroxylamine phosphate is reduced to 80% or less of its initial concentration; and subjecting hydroxylamine phosphate in the premixed inorganic process solution to an oximation reaction with a second stream of cyclohexanone. According to the process, oximation is performed after the inorganic process solution containing a high concentration of hydroxylamine phosphate has been pre-mixed with the first stream of cyclohexanone to reduce the concentration of hydroxylamine phosphate. As a result, not only that the efficiency of oximation and the yield of cyclohexanone oxime are increased, but also the organic content of the inorganic process solution discharged from the oximation tower is reduced.

Abstract: A method for preparing hydroxylamine by reducing nitric acid or its salt with hydrogen gas in an aqueous medium in the presence of a catalyst, wherein reduction of nitric acid or its salt is performed in a reactor comprising a reaction section, a cooler disposed at the lower portion of the reactor, and a middle gas distributor and a lower gas distributor respectively disposed above and below the cooler for introducing hydrogen gas into the reaction section. According to the present invention, gas distribution become more uniform by disposing the gas distributors at different positions of the reactor, which results in higher yield of hydroxylamine.

Abstract: A method for preparing hydroxylamine by reducing nitric acid or its salt with hydrogen gas in an aqueous medium in the presence of a catalyst, wherein reduction of nitric acid or its salt is performed in a reactor comprising a reaction section, a cooler disposed at the lower portion of the reactor, and a middle gas distributor and a lower gas distributor respectively disposed above and below the cooler for introducing hydrogen gas into the reaction section. According to the present invention, gas distribution become more uniform by disposing the gas distributors at different positions of the reactor, which results in higher yield of hydroxylamine.

Abstract: A system for purifying an aqueous solution of crude caprolactam is provided, which includes a filtration zone (A), an inspection unit (B), a purification zone (C), and a first temporary storage tank (D). The filtration zone (A) contains a filtration apparatus though which an aqueous solution of crude caprolactam is filtered to remove ionic impurities therein, so as to obtain caprolactam-containing filtrate; the inspection unit (B) is used for judging the filtrate from the filtration zone (A) meets the preset inspection standards; the purification zone(C) is used for concentrating and further purifying filtrate meeting the preset inspection standards, thereby forming a final caprolactam product; and the first temporary storage tank (D) is used for receiving the filtrate not meeting the preset inspection standards, which is then mixed with the aqueous solution of crude caprolactam and delivered back to the filtration zone (A).

Abstract: A steam stripping device for an inorganic processing solution is provided, which includes a steam stripping unit for heat stripping the inorganic processing solution; a heat exchanging unit coupled to the steam unit for heating the inorganic processing solution; and a desuperheating unit for decreasing the temperature of a steam when overheated before the steam is fed into the heat exchanging unit by cooling liquid. The device can be applied to the inorganic processing solution for removing organic contaminants contained therein. By the provision of the desuperheating unit, the adverse influence on the inorganic processing solution caused by partially superheating can be prevented.

Abstract: A method for preparing hydroxylamine by reducing nitric acid or its salt with hydrogen gas in an aqueous medium in the presence of a catalyst, wherein reduction of nitric acid or its salt is performed in a reactor comprising a reaction section, a cooler disposed at the lower portion of the reactor, and a middle gas distributor and a lower gas distributor respectively disposed above and below the cooler for introducing hydrogen gas into the reaction section. According to the present invention, gas distribution become more uniform by disposing the gas distributors at different positions of the reactor, which results in higher yield of hydroxylamine.