Patents by Inventor Shuhei SAIDO
Shuhei SAIDO has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20210043485Abstract: There is provided a technique that includes: a substrate holder; a reaction tube accommodating the substrate holder; a furnace body surrounding the reaction tube; a gas supplier including inlets corresponding to substrates held in the reaction tube and supplying gases from the inlets in parallel to surfaces of the substrates; and a gas exhauster including an outlet facing lateral sides of the substrates and exhausting the gases flowing on the surfaces of the substrates, wherein the substrate holder includes: annular members each arranged concentrically with the rotation axis at a predetermined pitch on planes orthogonal to the rotation axis; columns each arranged along a circumscribed circle substantially coinciding with outer circumferences of the annular members, and holding the plurality of annular members; and supports supporting the substrates at positions between two adjacent annular members.Type: ApplicationFiled: August 7, 2020Publication date: February 11, 2021Applicant: KOKUSAI ELECTRIC CORPORATIONInventors: Shuhei Saido, Hironori Shimada, Tomoshi Taniyama, Daigi Kamimura, Takafumi Sasaki
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Publication number: 20200407851Abstract: Described herein is a technique capable of improving a film uniformity on a surface of a substrate and a film uniformity among a plurality of substrates including the substrate. According to one aspect thereof, there is provided a substrate processing apparatus including: a substrate retainer including: a product wafer support region, an upper dummy wafer support region and a lower dummy wafer support region; a process chamber in which the substrate retainer is accommodated; a first, a second and a third gas supplier; and an exhaust system. Each of the first gas and the third gas supplier includes a vertically extending nozzle with holes, wherein an upper of an uppermost hole and a lower end of a lowermost hole are arranged corresponding to an uppermost and a lowermost dummy wafer, respectively. The second gas supplier includes a nozzle with holes or a slit.Type: ApplicationFiled: September 10, 2020Publication date: December 31, 2020Inventors: Hiroaki HIRAMATSU, Shuhei SAIDO, Takuro USHIDA
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Patent number: 10731254Abstract: There is provided a technique that includes a protective plate installed on a lid, including: a disc portion, of which a lower surface is in contact with an upper surface of the lid, a side wall portion extending from an outer peripheral end of the disc portion, a groove formed in the lower surface of the disc portion, and a stepped portion formed to be closer to the outer peripheral end of the disc portion than the groove, a clearance formed between the upper surface of the lid and the stepped portion, wherein the groove is configured to be able to form a flow of a gas that runs through a gap between the lid and the stepped portion, and is supplied to an outside of the side wall portion.Type: GrantFiled: January 21, 2020Date of Patent: August 4, 2020Assignee: Kokusai Electric CorporationInventors: Shuhei Saido, Hidenari Yoshida, Yusaku Okajima
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Patent number: 10714362Abstract: Wafer processing with no dummies is sets forth, wherein an apparatus includes: a boat that hold a product substrates in array at all of positions where substrates may be held; a tubular reactor that houses the boat; a furnace surrounding an upper side and a lateral side of the reactor; a heater provided in the furnace and adapted to heat a side portion of the reactor; a ceiling heater provided in the furnace and adapted to heat a ceiling of the reactor; and a cap heater provided inside the reactor and below the boat; a gas supply mechanism individually supplying a gas to a top side of each of the product substrates.Type: GrantFiled: March 15, 2019Date of Patent: July 14, 2020Assignee: KOKUSAI ELECTRIC CORPORATIONInventor: Shuhei Saido
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Publication number: 20200216958Abstract: A substrate processing apparatus for preventing adhesion of by-products to an inner surface of a furnace opening is disclosed. An apparatus is provided with: a process chamber, a substrate holder, a process gas supplier that supplies a process gas into the process chamber, a first heater that is installed outside the process chamber and heats an inside of the process chamber, a heat insulator that is installed between a lid of the process chamber and the substrate holder, a second heater that is installed near the substrate holder in the heat insulator and heats the inside of the process chamber, a third heater that is installed near an end closer to the lid in the process chamber and heats the end, and a supplier that supplies a purge gas to purge around the second and third heaters into the heat insulator.Type: ApplicationFiled: September 13, 2017Publication date: July 9, 2020Applicant: KOKUSAI ELECTRIC CORPORATIONInventor: Shuhei SAIDO
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Publication number: 20200187305Abstract: Described herein is a technique capable of suppressing adhesion of by-products to a furnace opening portion. A substrate processing apparatus includes: a reaction vessel having an opening at a lower end and accommodating a substrate retainer; a shaft rotatably supporting the substrate retainer; a cap including: a side surface portion having a predetermined gap with an inner surface of the reaction vessel; a cylindrical portion through which the shaft is inserted; an upper plate portion of an annular shape; and a flange connected to a lower end of the side surface portion; and a cap cover connected to the shaft above the upper end of the cylindrical portion. A purge gas from thereunder flows sequentially to a space between the shaft and the cylindrical portion, a space between the upper plate portion and the cap cover and a space between the side surface portion and the cap cover.Type: ApplicationFiled: December 4, 2019Publication date: June 11, 2020Inventor: Shuhei SAIDO
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Publication number: 20200173024Abstract: Described herein is a technique capable of reducing the time necessary for stabilizing the inner temperature of the processing furnace. A substrate processing apparatus may include: a wafer retainer configured to support a plurality of wafers; a upright cylindrical process vessel; a seal cap configured to cover an opening at a lower end of the process vessel; a first heater configured to heat an inside of the process vessel from a lateral side thereof; an insulating unit disposed between the seal cap and the wafer retainer; and a second heater facing at least one of the plurality of wafers and configured to heat the at least one of the plurality of wafers, the second heater including: a pillar penetrating centers of the seal cap and the insulating unit; an annular member connected to and concentric with the pillar; a pair of connecting parts connecting end portions of the annular member to the pillar; and an heating element disposed inside the annular member.Type: ApplicationFiled: February 11, 2020Publication date: June 4, 2020Inventors: Hitoshi MURATA, Takashi YAHATA, Yuichi WADA, Takatomo YAMAGUCHI, Shuhei SAIDO
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Publication number: 20200173025Abstract: Described herein is a technique capable of providing a quality of a film uniformly at upstream and downstream sides of a substrate. A substrate processing apparatus is provided that includes: a substrate support having a substrate placing surface on which a substrate is placed; a process chamber where the substrate is processed; a gas supply part provided at an upstream side of the process chamber to supply a gas to the process chamber; an exhaust part provided at a downstream side of the process chamber to exhaust an inner atmosphere of the process chamber; and an inclined portion configured as a part of the process chamber and extending continuously without a concave-convex structure or a hole to face the substrate placing surface from an upstream side to a downstream side of the substrate placing surface such that a cross sectional area of the process chamber is continuously and gradually decreases.Type: ApplicationFiled: March 19, 2019Publication date: June 4, 2020Inventor: Shuhei SAIDO
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Publication number: 20200165722Abstract: There is provided a technique that includes a protective plate installed on a lid, including: a disc portion, of which a lower surface is in contact with an upper surface of the lid, a side wall portion extending from an outer peripheral end of the disc portion, a groove formed in the lower surface of the disc portion, and a stepped portion formed to be closer to the outer peripheral end of the disc portion than the groove, a clearance formed between the upper surface of the lid and the stepped portion, wherein the groove is configured to be able to form a flow of a gas that runs through a gap between the lid and the stepped portion, and is supplied to an outside of the side wall portion.Type: ApplicationFiled: January 21, 2020Publication date: May 28, 2020Applicant: KOKUSAI ELECTRIC CORPORATIONInventors: Shuhei SAIDO, Hidenari YOSHIDA, Yusaku OKAJIMA
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Publication number: 20200149159Abstract: According to one aspect thereof, there is provided a substrate processing apparatus including: a reaction tube including an outer tube and an inner tube; a manifold connected to an open end of the reaction tube; a lid configured to close one end of the manifold; a first gas supply pipe configured to supply a cleaning gas; and a second gas supply pipe configured to supply a purge gas of purging a space inside the manifold. The reaction tube includes: an exhaust space; an exhaust outlet communicating with the exhaust space; a first exhaust port provided in the inner tube so as to face a substrate accommodated in the inner tube; and second exhaust ports through which the exhaust space communicates with the space inside the manifold. At least one of the second exhaust ports promotes gas exhaust in the exhaust space distanced away from the first exhaust port.Type: ApplicationFiled: January 9, 2020Publication date: May 14, 2020Applicant: KOKUSAI ELECTRIC CORPORATIONInventors: Yusaku OKAJIMA, Takafumi SASAKI, Hidenari YOSHIDA, Shuhei SAIDO, Mitsunori ISHISAKA, Hidetoshi MIMURA
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Patent number: 10615061Abstract: Provided is a technique in which a heating-up time inside a process chamber is reduced. The technique includes a substrate processing apparatus including a process chamber where a substrate is processed, a substrate retainer configured to support the substrate in the process chamber, a process gas supply unit configured to supply a process gas into the process chamber, a first heater installed outside the process chamber and configured to heat an inside of the process chamber, a thermal insulating unit disposed under the substrate retainer, a second heater disposed in the thermal insulating unit and configured to heat the inside of the process chamber, and a purge gas supply unit configured to supply a purge gas into the thermal insulating unit to purge an inside of the thermal insulating unit.Type: GrantFiled: August 3, 2016Date of Patent: April 7, 2020Assignee: Kokusai Electric CorporationInventors: Shuhei Saido, Hidenari Yoshida, Takatomo Yamaguchi, Takayuki Nakada, Tomoshi Taniyama
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Patent number: 10597780Abstract: Described herein is a technique capable of reducing the time necessary for stabilizing the inner temperature of the processing furnace. A substrate processing apparatus may include: a wafer retainer configured to support a plurality of wafers; an upright cylindrical process vessel; a seal cap configured to cover an opening at a lower end of the process vessel; a first heater configured to heat an inside of the process vessel from a lateral side thereof; an insulating unit disposed between the seal cap and the wafer retainer; and a second heater facing at least one of the plurality of wafers and configured to heat the at least one of the plurality of wafers, the second heater including: a pillar penetrating centers of the seal cap and the insulating unit; an annular member connected to and concentric with the pillar; a pair of connecting parts connecting end portions of the annular member to the pillar; and a heating element disposed inside the annular member.Type: GrantFiled: August 9, 2017Date of Patent: March 24, 2020Assignee: Kokusai Electric CorporationInventors: Hitoshi Murata, Takashi Yahata, Yuichi Wada, Takatomo Yamaguchi, Shuhei Saido
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Patent number: 10593572Abstract: Wafer processing with no dummies is described. A apparatus includes: a boat that hold a product substrates in array at all of positions where substrates can be held; a tubular reactor that houses the boat; a furnace surrounding an upper side and a lateral side of the reactor; a heater provided in the furnace and adapted to heat a side portion of the reactor; a ceiling heater provided in the furnace and adapted to heat a ceiling of the reactor; and a cap heater provided inside the reactor and below the boat; a gas supply mechanism individually supplying a gas to a top side of each of the product substrates.Type: GrantFiled: May 2, 2019Date of Patent: March 17, 2020Assignee: KOKUSAI ELECTRIC CORPORATIONInventor: Shuhei Saido
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Publication number: 20200066551Abstract: There is provided a technique that includes a substrate processing apparatus, comprising a process chamber having a cylindrical space configured to accommodate a substrate; and a plurality of nozzles communicating with a gas supply pipe and discharging processing gas in the process chamber, the process chamber includes a cylindrical reaction tube; a cylindrical manifold; and a lid, the lid includes a protection plate; and an introduction hole, the manifold includes a protection liner on an inner face of the manifold such that a second gap is formed between the manifold and the protection liner, the first gap being formed to allow the purge gas flowing toward the manifold to be deflected by the inner face of the manifold and to flow into the second gap.Type: ApplicationFiled: August 23, 2019Publication date: February 27, 2020Applicant: KOKUSAI ELECTRIC CORPORATIONInventors: Yusaku OKAJIMA, Shuhei SAIDO, Hidenari YOSHIDA, Takafumi SASAKI
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Patent number: 10573535Abstract: A technique capable of preventing by-products from adhering to a lower portion of a process vessel utilizes a substrate processing apparatus including: a process vessel having a process chamber; a lid configured to close a lower end opening of the process vessel; a substrate retainer; an insulating structure; a process gas supply mechanism configured to supply a process gas; a purge gas supply unit configured to supply a purge gas to a lower region of the process vessel via a gap between the insulating structure and the lid; and a restrictor disposed in the gap. The restrictor regulates flow of the purge gas such that the flow rate of the purge gas supplied to a first portion of the lower region of the process vessel is greater than a flow rate of the purge gas supplied to a second portion of the lower region of the process vessel.Type: GrantFiled: July 26, 2017Date of Patent: February 25, 2020Assignee: KOKUSAI ELECTRIC CORPORATIONInventors: Shuhei Saido, Mika Urushihara, Yusaku Okajima
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Publication number: 20190330738Abstract: According to one aspect of the technique of the present disclosure, there is provided a substrate processing apparatus including: a reaction tube; a substrate retainer; a cylindrical portion provided inside the reaction tube and concentric with the reaction tube and comprising a process chamber; a gas supply part in an annular gap between the reaction tube and the cylindrical portion; a gas supply port through which the gas supply part communicates with the process chamber; a first gas exhaust port provided at the cylindrical portion, through which the gap communicates with the process chamber; an outlet connected to the reaction tube at a location lower than the first gas exhaust port and opposite to the gas supply port; and a second gas exhaust port provided at the cylindrical portion at a location lower than the first gas exhaust port and aligned with a same orientation as the outlet.Type: ApplicationFiled: July 10, 2019Publication date: October 31, 2019Inventors: Shuhei SAIDO, Takafumi SASAKI, Hidenari YOSHIDA, Yusaku OKAJIMA
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Patent number: 10453735Abstract: A substrate processing apparatus includes: a reaction tube including inner and outer tubes installed to surround the inner tube; a substrate holder for holding substrates in a vertical direction; gas nozzles installed in a gap between the outer and inner tubes and having supply holes from which a gas is supplied toward an inlet port of the inner tube; a gas supply system for feeding gases to the reaction tube though the gas nozzles; an outlet port formed in the inner tube to flow out the gas; a discharge port for discharging the gas; a discharge part for discharging the gas staying in the gap from the discharge port; and a controller for controlling the gas supply system to supply a precursor gas and an inert gas and for causing the discharge part to purge the gas staying in the gap with the inert gas.Type: GrantFiled: September 21, 2018Date of Patent: October 22, 2019Assignee: Kokusai Electric CorporationInventors: Yusaku Okajima, Hidenari Yoshida, Shuhei Saido, Takafumi Sasaki
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Publication number: 20190287830Abstract: Wafer processing with no dummies is described. A apparatus includes: a boat that hold a product substrates in array at all of positions where substrates can be held; a tubular reactor that houses the boat; a furnace surrounding an upper side and a lateral side of the reactor; a heater provided in the furnace and adapted to heat a side portion of the reactor; a ceiling heater provided in the furnace and adapted to heat a ceiling of the reactor; and a cap heater provided inside the reactor and below the boat; a gas supply mechanism individually supplying a gas to a top side of each of the product substrates.Type: ApplicationFiled: May 2, 2019Publication date: September 19, 2019Applicant: KOKUSAI ELECTRIC CORPORATIONInventor: Shuhei SAIDO
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Publication number: 20190284696Abstract: According to the technique of the present disclosure, there is provided a substrate processing apparatus including: a reaction tube accommodating therein a plurality of substrates vertically arranged; and a first heater configured to heat an inside of the reaction tube from an upper portion of the reaction tube, wherein a heat generating amount of the first heater in a region corresponding to a low temperature portion of an upper substrate among the plurality of the substrates accommodated in the reaction tube is greater than a heat generating amount of the first heater in a region corresponding to a high temperature portion of the upper substrate.Type: ApplicationFiled: May 31, 2019Publication date: September 19, 2019Applicant: KOKUSAI ELECTRIC CORPORATIONInventors: Tetsuya KOSUGI, Hitoshi MURATA, Shuhei SAIDO
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Patent number: D872037Type: GrantFiled: January 30, 2018Date of Patent: January 7, 2020Assignee: KOKUSAI ELECTRIC CORPORATIONInventors: Yusaku Okajima, Hidenari Yoshida, Shuhei Saido, Takafumi Sasaki