Patents by Inventor Shuji Kozawa

Shuji Kozawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11952650
    Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: April 9, 2024
    Assignees: NIPPON STEEL CORPORATION, NIPPON STEEL SG WIRE CO., LTD.
    Inventors: Shinya Teramoto, Yutaka Neishi, Michimasa Aono, Shuji Kozawa, Satoru Mineta, Tatsuro Ochi, Shoichi Suzuki
  • Publication number: 20240077123
    Abstract: A valve spring includes a nitrided layer, and a core portion that is further inward than the nitrided layer. A chemical composition of the core portion consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Ca: 0.0001 to 0.0050%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, and N: 0.0070% or less, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 per ?m2, and in the core portion, a numerical proportion of Ca sulfides with respect to a total number of oxide-based inclusions and sulfide-based inclusions is 0.20% or less.
    Type: Application
    Filed: October 15, 2020
    Publication date: March 7, 2024
    Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
  • Publication number: 20230392244
    Abstract: A steel wire which has an excellent fatigue limit when made into a spring is provided. A chemical composition of the steel wire according to the present embodiment consists of, in mass %, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, S: 0.020% or less, Cr 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, Ca: 0 to 0.0050%, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the steel wire, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.
    Type: Application
    Filed: October 15, 2020
    Publication date: December 7, 2023
    Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Satoru MINETA, Tatsuro OCHI, Shoichi SUZUKI
  • Publication number: 20230296152
    Abstract: A damper spring having an excellent fatigue limit is provided. A damper spring according to the present embodiment includes a nitrided layer formed in an outer layer, and a core portion that is further inward than the nitrided layer. The chemical composition of the core portion consists of, in mass%, C: 0.53 to 0.59%, Si: 2.51 to 2.90%, Mn: 0.70 to 0.85%, P: 0.020% or less, 5: 0.020% or less, Cr: 1.40 to 1.70%, Mo: 0.17 to 0.53%, V: 0.23 to 0.33%, Cu: 0.050% or less, Ni: 0.050% or less, Al: 0.0050% or less, Ti: 0.050% or less, N: 0.0070% or less, and Nb: 0 to 0.020%, with the balance being Fe and impurities. In the core portion, a number density of V-based precipitates having a maximum diameter ranging from 2 to 10 nm is 500 to 8000 pieces/?m2.
    Type: Application
    Filed: October 15, 2020
    Publication date: September 21, 2023
    Inventors: Shinya TERAMOTO, Yutaka NEISHI, Michimasa AONO, Shuji KOZAWA, Yoichi OI, Naoki TAKABAYASHI, Junji TANAKA, Fumio TAKAHASHI, Shigekazu NISHIMOTO, Mitsuhiro KONDO, Tatsuro OCHI, Shoichi SUZUKI
  • Patent number: 11118251
    Abstract: A rolled wire rod for spring steel contains, as a chemical composition, by mass %: C: 0.42% to 0.60%; Si: 0.90% to 3.00%; Mn: 0.10% to 1.50%; Cr: 0.10% to 1.50%; B: 0.0010% to 0.0060%; N: 0.0010% to 0.0070%; Mo: 0% to 1.00%; V: 0% to 1.00%; Ni: 0% to 1.00%; Cu: 0% to 0.50%; Al: 0% to 0.100%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; P: limited to less than 0.020%; S: limited to less than 0.020%; and a remainder including Fe and impurities, the carbon equivalent (Ceq) is 0.75% to 1.00%, the area fraction of tempered martensite and bainite included in a microstructure is 90% or greater, the tensile strength is 1,350 MPa or less, and the reduction of area is 40% or greater.
    Type: Grant
    Filed: June 15, 2018
    Date of Patent: September 14, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahisa Suzuki, Yutaka Neishi, Shuji Kozawa
  • Patent number: 10724125
    Abstract: Spring steel includes: as a chemical composition, by mass %, C: 0.40% to 0.60%, Si: 0.90% to 2.50%, Mn: 0.20% to 1.20%, Cr: 0.15% to 2.00%, Ni: 0.10% to 1.00%, Ti: 0.030% to 0.100%, B: 0.0010% to 0.0060%, N: 0.0010% to 0.0070%, Cu: 0% to 0.50%, Mo: 0% to 1.00%, V: 0% to 0.50%, Nb: 0% to 0.10%, P: limited to less than 0.020%, S: limited to less than 0.020%, Al: limited to less than 0.050%, and a remainder including Fe and impurities, in a case where [Ti] represents a Ti content and [N] represents a N content by mass %, the chemical composition satisfies ([Ti]?3.43×[N])>0.03, and a total number density of a Ti carbide and a Ti carbonitride having a diameter of 5 nm to 100 nm is more than 50 piece/?m3.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: July 28, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahisa Suzuki, Manabu Kubota, Shuji Kozawa, Hirotsugu Miyamoto
  • Publication number: 20200095663
    Abstract: A rolled wire rod for spring steel contains, as a chemical composition, by mass %: C: 0.42% to 0.60%; Si: 0.90% to 3.00%; Mn: 0.10% to 1.50%; Cr: 0.10% to 1.50%; B: 0.0010% to 0.0060%; N: 0.0010% to 0.0070%; Mo: 0% to 1.00%; V: 0% to 1.00%; Ni: 0% to 1.00%; Cu: 0% to 0.50%; Al: 0% to 0.100%; Ti: 0% to 0.100%; Nb: 0% to 0.100%; P: limited to less than 0.020%; S: limited to less than 0.020%; and a remainder including Fe and impurities, the carbon equivalent (Ceq) is 0.75% to 1.00%, the area fraction of tempered martensite and bainite included in a microstructure is 90% or greater, the tensile strength is 1,350 MPa or less, and the reduction of area is 40% or greater.
    Type: Application
    Filed: June 15, 2018
    Publication date: March 26, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takahisa SUZUKI, Yutaka NEISHI, Shuji KOZAWA
  • Publication number: 20180142333
    Abstract: Spring steel includes: as a chemical composition, by mass %, C: 0.40% to 0.60%, Si: 0.90% to 2.50%, Mn: 0.20% to 1.20%, Cr: 0.15% to 2.00%, Ni: 0.10% to 1.00%, Ti: 0.030% to 0.100%, B: 0.0010% to 0.0060%, N: 0.0010% to 0.0070%, Cu: 0% to 0.50%, Mo: 0% to 1.00%, V: 0% to 0.50%, Nb: 0% to 0.10%, P: limited to less than 0.020%, S: limited to less than 0.020%, Al: limited to less than 0.050%, and a remainder including Fe and impurities, in a case where [Ti] represents a Ti content and [N] represents a N content by mass %, the chemical composition satisfies ([Ti]-3.43×[N])>0.03, and a total number density of a Ti carbide and a Ti carbonitride having a diameter of 5 nm to 100 nm is more than 50 piece/?m3.
    Type: Application
    Filed: May 13, 2016
    Publication date: May 24, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Takahisa SUZUKI, Manabu KUBOTA, Shuji KOZAWA, Hirotsugu MIYAMOTO
  • Patent number: 9777343
    Abstract: The present invention is steel for surface hardening for machine structural use which contains, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 0.35 to less than 1.5%, and Al: 0.01 to 0.5%, is restricted to B: less than 0.0003%, S: 0.0001 to 0.021%, N: 0.003 to 0.0055%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, has a ratio Mn/S of Mn and S satisfying 70 to 30,000, has a balance of Fe and unavoidable impurities, and, when nitrided, then induction hardened, has a surface hardenability of a Vicker's hardness when tempered at 300° C. of 650 or more.
    Type: Grant
    Filed: April 14, 2014
    Date of Patent: October 3, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa
  • Patent number: 9469883
    Abstract: A carburized steel part having excellent low cycle bending fatigue strength which is comprised of a steel material which contains, by mass %, C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.3 to 2.0, P: 0.02% or less, S: 0.001 to 0.15%, N: 0.001 to 0.03%, Al: 0.001 to 0.06%, and O: 0.005% or less and has a balance of substantially iron and unavoidable impurities and which is carburized and quenched, and then tempered, which steel part has a surface hardness of HV550 to HV800 and a core hardness of HV400 to HV500.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: October 18, 2016
    Assignees: NIPPON STEEL & SUMITOMO METAL CORPORATION, SANYO SPECIAL STEEL CO., LTD.
    Inventors: Shuji Kozawa, Manabu Kubota, Osamu Kada, Motohiro Nishikawa, Takashi Tanaka, Norimasa Tsunekage
  • Publication number: 20160060744
    Abstract: There is provided a case-hardening steel in which in inclusion evaluation using an extreme value statistical method, when an estimated area S is 30,000 mm2, an estimated value of the maximum size (?area)S of sulfide-based inclusions present in the estimated area S is 49 ?m or less and an estimated value of the maximum size (?area)Ox of oxide-based inclusions present in the estimated area S is 80 ?m or less, and the number of sulfide-based inclusions having a length of more than 20 ?m and a thickness of more than 2 ?m per 1 mm2 is limited to 200 or less,
    Type: Application
    Filed: April 16, 2014
    Publication date: March 3, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Manabu KUBOTA, Shuji KOZAWA
  • Patent number: 9156231
    Abstract: Steel for machine structure use for surface hardening containing, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 1.5% to 3.0%, W: 0.0025 to 0.5%, Al: 0.001 to 0.5%, N: 0.003 to 0.02%, S: 0.0001 to 0.025%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, having an Mn/S of 70 to 30000, and having a balance of substantially Fe and unavoidable impurities.
    Type: Grant
    Filed: March 18, 2013
    Date of Patent: October 13, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Hajime Saitoh, Shuji Kozawa, Kei Miyanishi
  • Patent number: 9139894
    Abstract: This steel for a machine structure contains, in mass %: C: 0.40% to less than 0.75%; Si: 0.01% to 3.0%; Mn: 0.1% to 1.8%; S: 0.001% to 0.1%; Al: more than 0.1% and not more than 1.0%; N: 0.001% to 0.02%; and P: limited to not more than 0.05%, with a balance including Fe and inevitable impurities, in which the steel satisfies 139.38?214×[C]+30.6×[Si]+42.8×[Mn]?14.7×[Al]?177 and 0.72?[C]+1/7×[Si]+1/5×[Mn]<1.539.
    Type: Grant
    Filed: July 11, 2011
    Date of Patent: September 22, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiharu Aiso, Suguru Yoshida, Manabu Kubota, Kei Miyanishi, Shuji Kozawa
  • Publication number: 20140251507
    Abstract: The present invention is steel for surface hardening for machine structural use which contains, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 0.35 to less than 1.5%, and Al: 0.01 to 0.5%, is restricted to B: less than 0.0003%, S: 0.0001 to 0.021%, N: 0.003 to 0.0055%, P: 0.0001 to 0.03%, and 0:0.0001 to 0.0050%, has a ratio Mn/S of Mn and S satisfying 70 to 30,000, has a balance of Fe and unavoidable impurities, and, when nitrided, then induction hardened, has a surface hardenability of a Vicker's hardness when tempered at 300° C. of 650 or more.
    Type: Application
    Filed: April 14, 2014
    Publication date: September 11, 2014
    Applicant: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa
  • Patent number: 8821652
    Abstract: Steel for induction hardening wherein coarsening of austenite crystal grains can be prevented even at a high temperature of over 1100° C. such as which occurs at projecting parts of steel parts at the time of induction hardening, the steel for induction hardening characterized by containing, by mass %, C: 0.35 to 0.6%, Si: 0.01 to 1%, Mn: 0.2 to 1.8%, S: 0.001 to 0.15%, Al: 0.001 to 1%, Ti: 0.05 to 0.2%, and Nb: 0.001 to 0.04%, restricting N: 0.0060% or less, P: 0.025% or less, and O: 0.0025% or less, satisfying Nb/Ti?0.015, and having a balance of iron and unavoidable impurities.
    Type: Grant
    Filed: October 7, 2010
    Date of Patent: September 2, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Shuji Kozawa, Manabu Kubota
  • Patent number: 8802005
    Abstract: The present invention is steel for surface hardening for machine structural use which contains, by mass %, C: 0.3 to 0.6%, Si: 0.02 to 2.0%, Mn: 0.35 to less than 1.5%, and Al: 0.01 to 0.5%, is restricted to B: less than 0.0003%, S: 0.0001 to 0.021%, N: 0.003 to 0.0055%, P: 0.0001 to 0.03%, and O: 0.0001 to 0.0050%, has a ratio Mn/S of Mn and S satisfying 70 to 30,000, has a balance of Fe and unavoidable impurities, and, when nitrided, then induction hardened, has a surface hardenability of a Vicker's hardness when tempered at 300° C. of 650 or more.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: August 12, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Atsushi Mizuno, Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa
  • Patent number: 8733199
    Abstract: A method of manufacturing a gear, and the resulting gear, the method resulting such that the surface layer portions of the tooth portions and a tooth root portion are made to be a carburized layer, the remaining portion of the tooth portions and a portion of a disk portion lying below the carburized layer be a quench-hardened layer, and a region of the disk portion lying deeper than the quench-hardened layer be an unquenched layer. The gear is manufactured using raw material steel having the following chemical composition: C: 0.1% to 0.40% (% by mass), Si: 0.35% to 3.0%, Mn: 0.1% to 3.0%, Cr: less than 0.2%, Mo: 0.1% or less, P: 0.03% or less, S: 0.15% or less, Al: 0.05% or less, N: 0.03% or less, and Fe and unavoidable impurities.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: May 27, 2014
    Assignees: Aisin AW Co., Ltd., Nippon Steel Corporation
    Inventors: Koji Obayashi, Keita Taguchi, Susumu Kato, Shuji Kozawa, Manabu Kubota, Yuji Adachi, Hirokazu Sato
  • Patent number: 8673094
    Abstract: A case hardening steel includes by mass %, C: 0.1% to 0.5%, Si: 0.01% to 1.5%, Mn: 0.3% to 1.8%, S: 0.001% to 0.15%, Cr: 0.4% to 2.0%, Ti: 0.05% to 0.2%, Al: limited to 0.2% or less, N: limited to 0.0050% or less, P: limited to 0.025% or less, O: limited to 0.0025% or less, and the balance of Fe and inevitable impurities, wherein the number d of sulfide having an equivalent circle diameter more than 5 ?m per 1 mm2 and a mass percentage [S] of S satisfy: d?500×[S]+1.
    Type: Grant
    Filed: October 5, 2011
    Date of Patent: March 18, 2014
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Masayuki Hashimura, Kei Miyanishi, Shuji Kozawa, Manabu Kubota, Tatsuro Ochi
  • Publication number: 20130340895
    Abstract: A carburized steel part having excellent low cycle bending fatigue strength which is comprised of a steel material which contains, by mass %, C: 0.1 to 0.6%, Si: 0.01 to 1.5%, Mn: 0.3 to 2.0, P: 0.02% or less, S: 0.001 to 0.15%, N: 0.001 to 0.03%, Al: 0.001 to 0.06%, and O: 0.005% or less and has a balance of substantially iron and unavoidable impurities and which is carburized and quenched, and then tempered, which steel part has a surface hardness of HV550 to HV800 and a core hardness of HV400 to HV500.
    Type: Application
    Filed: August 30, 2013
    Publication date: December 26, 2013
    Applicants: SANYO SPECIAL STEEL CO., LTD., NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuji KOZAWA, Manabu KUBOTA, Osamu KADA, Motohiro NISHIKAWA, Takashi TANAKA, Norimasa TSUNEKAGE
  • Patent number: 8535459
    Abstract: The present invention provides a steel material for hardening, including chemical components, by mass %, of: C: 0.15 to 0.60%; Si: 0.01 to 1.5%; Mn: 0.05 to 2.5%; P: 0.005 to 0.20%; S: 0.001 to 0.35%; Al: over 0.06 to 0.3%; and total N: 0.006 to 0.03%, with a balance including Fe and inevitable impurities including B of not more than 0.0004%, in which a hardness R at a position 5 mm away from a quenching end measured through a Jominy-type end-quenching method specified in JIS G 0561, and a calculation hardness H at a position 4.763 mm away from the quenching end satisfy the following Equation (1). H×0.948?R?H×1.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: September 17, 2013
    Assignee: Nippon Steel & Sumitomo Metal Corporation
    Inventors: Kei Miyanishi, Manabu Kubota, Shuji Kozawa