Patents by Inventor Shuntaro Imai

Shuntaro Imai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11666965
    Abstract: Provided is a slab warpage detection apparatus detecting warpage of a slab drawn from a mold in continuous casting equipment. The slab warpage detection apparatus includes a pair of pressing roils that pinches the slab on a rear side of a roll segment, supporting the slab drawn from the mold, in a slab drawing direction, a movement unit that supports the pair of pressing rolls to be movable in a thickness direction of the slab, and a position detecting unit that detects positions of the pressing rolls in the thickness direction of the slab.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: June 6, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Shuntaro Imai, Ryousuke Takata, Mitsutoshi Jotoku, Hiroaki Uchiyama, Mitsutaka Hattori
  • Patent number: 10532386
    Abstract: A continuous-cast slab is provided where central porosity is reduced by surly crushing the slab. A method and apparatus of manufacturing the slab is also provided. The continuous-cast slab having horizontally symmetrical granular equiaxed crystals at least in the center in the thickness direction includes a first reduction dent and a second reduction dent that further dents from the bottom surface of the first reduction dent and is narrower than the first reduction dent at least on one long side surface. Such a configuration can makes it possible to achieve the continuous-cast slab of no more than 2.5×10?4 cm3/g in a maximum porosity volume while segregation is reduced.
    Type: Grant
    Filed: January 13, 2016
    Date of Patent: January 14, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Toshiaki Mizoguchi, Hiroaki Uchiyama, Hideaki Sakurai, Ryousuke Takata, Shinji Nagai, Shuntaro Imai, Daisuke Sakai
  • Patent number: 10226801
    Abstract: The present invention is a casting product reduction apparatus that applies reduction to a casting product drawn from a mold with a sufficient reduction force and thereby can surely decrease center segregation and porosity and suppress occurrence of internal cracks so as to manufacture a high-quality casting product and includes: a pair of casting product press rolls that hold and press the casting product therebetween; backup rolls that support the casting product press rolls; and a pair of frames arranged to face each other, wherein three or more sets of the casting product press roll and the backup roll are arranged in a casting product drawing direction on each of the frames, and wherein a reduction means that decreases and increases a distance between the frames is provided at two or more places on the pair of frames.
    Type: Grant
    Filed: January 15, 2013
    Date of Patent: March 12, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuntaro Imai, Yasuo Maruki, Norimasa Yamasaki, Yukihiro Matsuoka, Satoshi Senoo, Masanobu Hayama
  • Publication number: 20190039123
    Abstract: Provided is a slab warpage detection apparatus detecting warpage of a slab drawn from a mold in continuous casting equipment. The slab warpage detection apparatus includes a pair of pressing roils that pinches the slab on a rear side of a roll segment, supporting the slab drawn from the mold, in a slab drawing direction, a movement unit that supports the pair of pressing rolls to be movable in a thickness direction of the slab, and a position detecting unit that detects positions of the pressing rolls in the thickness direction of the slab.
    Type: Application
    Filed: February 2, 2017
    Publication date: February 7, 2019
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuntaro IMAI, Ryousuke TAKATA, Mitsutoshi JOTOKU, Hiroaki UCHIYAMA, Mitsutaka HATTORI
  • Publication number: 20180009015
    Abstract: A primary object of the present invention is to provide a continuous-cast slab where central porosity is reduced by surly crushing the slab, and a method and apparatus of manufacturing the same. The continuous-cast slab 1 having horizontally symmetrical granular equiaxed crystals at least in the center in the thickness direction includes a first reduction dent 2 and a second reduction dent 3 that further dents from the bottom surface of the first reduction dent 2 and is narrower than the first reduction dent 2 at least on one long side surface. Such a configuration can makes it possible to achieve the continuous-cast slab 1 of no more than 2.5×10?4 cm3/g in a maximum porosity volume while segregation is reduced.
    Type: Application
    Filed: January 13, 2016
    Publication date: January 11, 2018
    Applicant: NIPPONSTEEL & SUMITOMO METAL CORPORATION
    Inventors: Toshiaki MIZOGUCHI, Hiroaki UCHIYAMA, Hideaki SAKURAI, Ryousuke TAKATA, Shinji NAGAI, Shuntaro IMAI, Daisuke SAKAI
  • Patent number: 9782824
    Abstract: Continuous casting equipment includes a casting product reduction apparatus and a casting product drawing apparatus, the casting product reduction apparatus including a pair of casting product reduction rolls that sandwich and apply pressure to a casting product and being configured to apply reduction to the casting product, the casting product drawing apparatus being provided in a following stage of the casting product reduction apparatus and configured to sandwich and draw the casting product with a pair of casting product drawing rolls. At least one of the pair of casting product reduction rolls includes a large-diameter part that projects radially outward in an axial-direction center region and applies pressure to a width-direction center region of the casting product. The casting product that is subjected to reduction by the casting product reduction apparatus has a depressed part corresponding to the large-diameter part.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: October 10, 2017
    Assignee: NIPPON STEEL AND SUMITOMO METAL CORPORATION
    Inventors: Shuntaro Imai, Yasuo Maruki, Daisuke Miki, Hiroaki Uchiyama
  • Publication number: 20150367408
    Abstract: Continuous casting equipment includes a casting product reduction apparatus and a casting product drawing apparatus, the casting product reduction apparatus including a pair of casting product reduction rolls that sandwich and apply pressure to a casting product and being configured to apply reduction to the casting product, the casting product drawing apparatus being provided in a following stage of the casting product reduction apparatus and configured to sandwich and draw the casting product with a pair of casting product drawing rolls. At least one of the pair of casting product reduction rolls includes a large-diameter part that projects radially outward in an axial-direction center region and applies pressure to a width-direction center region of the casting product. The casting product that is subjected to reduction by the casting product reduction apparatus has a depressed part corresponding to the large-diameter part.
    Type: Application
    Filed: April 28, 2014
    Publication date: December 24, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Shuntaro IMAI, Yasuo MARUKI, Daisuke MIKI, Hiroaki UCHIYAMA
  • Publication number: 20150047403
    Abstract: The present invention is a casting product reduction apparatus that applies reduction to a casting product drawn from a mold with a sufficient reduction force and thereby can surely decrease center segregation and porosity and suppress occurrence of internal cracks so as to manufacture a high-quality casting product and includes: a pair of casting product press rolls that hold and press the casting product therebetween; backup rolls that support the casting product press rolls; and a pair of frames arranged to face each other, wherein three or more sets of the casting product press roll and the backup roll are arranged in a casting product drawing direction on each of the frames, and wherein a reduction means that decreases and increases a distance between the frames is provided at two or more places on the pair of frames.
    Type: Application
    Filed: January 15, 2013
    Publication date: February 19, 2015
    Inventors: Shuntaro Imai, Yasuo Maruki, Norimasa Yamasaki, Yukihiro Matsuoka, Satoshi Senoo, Masanobu Hayama