Patents by Inventor Shuuji Saitou
Shuuji Saitou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20220316047Abstract: The evaporation source for use in the vacuum evaporation apparatus in vacuum evaporation of a film formation object inside a vacuum chamber has: a main cylindrical body having a crucible part to be filled with an evaporation material Em; a secondary cylindrical body protruded from such a portion of the main cylindrical body as is positioned above the evaporation material; and a heater capable of heating the evaporation material that is filled in the crucible part. The secondary cylindrical body is detachably mountable on the main cylindrical body while shifting a phase of the discharge opening. A lid body is disposed in a manner to open or close an upper-surface opening of the crucible part. In a state in which the upper-surface opening of the crucible part is blocked by the lid body in a vacuum atmosphere, the evaporation material in the crucible part is heated by the heater.Type: ApplicationFiled: June 4, 2020Publication date: October 6, 2022Applicant: ULVAC, INC.Inventor: Shuuji Saitou
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Patent number: 11462873Abstract: A contact-type power supply apparatus includes: a first cylindrical body; a second cylindrical body configured to surround the first cylindrical body, be disposed concentrically to the first cylindrical body, and be rotatable around a central axis of the first cylindrical body; an annular body configured to surround the first cylindrical body, be disposed concentrically to the first cylindrical body, be in non-contact with the second cylindrical body, and have an end surface being an inclined surface having a tapered shape; and a contact body configured to face the annular body in an axial direction of the first cylindrical body, be electrically connected to the second cylindrical body, rotate around the central axis around the first cylindrical body together with the second cylindrical body, have a contact surface that is in contactable with the inclined surface, and receive an electric potential of the annular body by sliding with the annular body.Type: GrantFiled: April 19, 2021Date of Patent: October 4, 2022Assignee: Ulvac, Inc.Inventor: Shuuji Saitou
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Patent number: 11434562Abstract: In a vacuum processing apparatus for performing a predetermined vacuum processing on a surface of a sheet-like base material while keeping the base material to travel inside the vacuum chamber, the can-roller of this invention disposed to lie opposite to a vacuum processing unit has an axial body; an inner cylindrical body to be inserted onto an outside of the axial body; an outer cylindrical body enclosing an outer cylindrical surface of the inner cylindrical body with a gap therebetween, and cover bodies for respectively closing axial both ends of the inner cylindrical body. Each of the cover bodies has a plurality of flow passages. A cross-section of each of the fluid passages overlaps a cross-section of the cover body. A cross-sectional area of the gap between the inner cylindrical body and the outer cylindrical body is set to a size that can obtain a predetermined flow velocity.Type: GrantFiled: December 27, 2019Date of Patent: September 6, 2022Assignee: ULVAC, INC.Inventor: Shuuji Saitou
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Patent number: 11345992Abstract: Inside a main chamber there are provided: first partition walls partitioning a deposition chamber having a deposition unit; and second partition walls disposed in continuation to the first partition walls so as to cover outer cylinder parts of a can-roller while leaving a first gap that curves at a curvature coinciding with an outer peripheral surface of the can-roller. The deposition chamber and an adjacent chamber are in communication with each other with the first gap such that a conductance between the deposition chamber and the adjacent chamber is determined by the second partition walls. At least one of the second partition walls is arranged to be rotatable, with a rotary shaft of the can-roller, between a shielding position which shields such a part of the can-roller as is lying opposite to the deposition unit, and a withdrawn position which is circumferentially away from the deposition unit.Type: GrantFiled: January 25, 2021Date of Patent: May 31, 2022Assignee: ULVAC, INC.Inventors: Shuuji Saitou, Akihiro Yokoyama
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Publication number: 20220145449Abstract: In a vacuum processing apparatus for performing a predetermined vacuum processing on a surface of a sheet-like base material while keeping the base material to travel inside the vacuum chamber, the can-roller of this invention disposed to lie opposite to a vacuum processing unit has an axial body; an inner cylindrical body to be inserted onto an outside of the axial body; an outer cylindrical body enclosing an outer cylindrical surface of the inner cylindrical body with a gap therebetween, and cover bodies for respectively closing axial both ends of the inner cylindrical body. Each of the cover bodies has a plurality of flow passages. A cross-section of each of the fluid passages overlaps a cross-section of the cover body. A cross-sectional area of the gap between the inner cylindrical body and the outer cylindrical body is set to a size that can obtain a predetermined flow velocity.Type: ApplicationFiled: December 27, 2019Publication date: May 12, 2022Applicant: ULVAC, INC.Inventor: Shuuji Saitou
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Publication number: 20220145443Abstract: A vapor deposition unit of this invention is provided with: a container box for containing therein a vapor deposition material; and a heating means for heating the vapor deposition material inside the container box, and which has formed in one plane of the container box a discharge opening for discharging a sublimated or evaporated vapor deposition material as a result of heating. The vapor deposition unit is further provided, inside a storing chamber, with a moving means for moving the vapor deposition unit. Provided that a direction looking toward the opening in the storing chamber is defined as an upper side, the moving means moves the vapor deposition unit disposed in the storing chamber in an up-and-down direction in a posture coinciding with a phase of the discharge opening.Type: ApplicationFiled: December 27, 2019Publication date: May 12, 2022Applicant: ULVAC, INC.Inventors: Shuuji Saitou, Akihiro Yokoyama
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Publication number: 20210242647Abstract: A contact-type power supply apparatus includes: a first cylindrical body; a second cylindrical body configured to surround the first cylindrical body, be disposed concentrically to the first cylindrical body, and be rotatable around a central axis of the first cylindrical body; an annular body configured to surround the first cylindrical body, be disposed concentrically to the first cylindrical body, be in non-contact with the second cylindrical body, and have an end surface being an inclined surface having a tapered shape; and a contact body configured to face the annular body in an axial direction of the first cylindrical body, be electrically connected to the second cylindrical body, rotate around the central axis around the first cylindrical body together with the second cylindrical body, have a contact surface that is in contactable with the inclined surface, and receive an electric potential of the annular body by sliding with the annular body.Type: ApplicationFiled: April 19, 2021Publication date: August 5, 2021Inventor: Shuuji SAITOU
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Publication number: 20210140034Abstract: Inside a main chamber there are provided: first partition walls partitioning a deposition chamber having a deposition unit; and second partition walls disposed in continuation to the first partition walls so as to cover outer cylinder parts of a can-roller while leaving a first gap that curves at a curvature coinciding with an outer peripheral surface of the can-roller. The deposition chamber and an adjacent chamber are in communication with each other with the first gap such that a conductance between the deposition chamber and the adjacent chamber is determined by the second partition walls. At least one of the second partition walls is arranged to be rotatable, with a rotary shaft of the can-roller, between a shielding position which shields such a part of the can-roller as is lying opposite to the deposition unit, and a withdrawn position which is circumferentially away from the deposition unit.Type: ApplicationFiled: January 25, 2021Publication date: May 13, 2021Applicant: ULVAC, INC.Inventors: Shuuji Saitou, Akihiro Yokoyama
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Patent number: 11002366Abstract: A gate valve has a communication block with a communication passage and a valve unit having a valve plate movable between a partitioning position and an open position. A lower end part of the valve plate comes into pressurized contact with a surface of a band-shaped base material transferred through the communication passage between a first chamber and a second chamber. Due to a force of this pressurized contact, a back surface of the base material is seated on a seating surface provided in the communication passage. A groove is formed in the lower end of the valve plate, and a roller-shaped sealing member with a central shaft is inserted into the groove. Opening parts are formed in both axial side-wall surfaces of the groove such that the end parts of the central shaft of the sealing member are inserted into the opening parts and pivotally supported with a clearance.Type: GrantFiled: November 13, 2020Date of Patent: May 11, 2021Assignee: ULVAC, INC.Inventor: Shuuji Saitou
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Publication number: 20210062921Abstract: A gate valve has a communication block with a communication passage and a valve unit having a valve plate movable between a partitioning position and an open position. A lower end part of the valve plate comes into pressurized contact with a surface of a band-shaped base material transferred through the communication passage between a first chamber and a second chamber. Due to a force of this pressurized contact, a back surface of the base material is seated on a seating surface provided in the communication passage. A groove is formed in the lower end of the valve plate, and a roller-shaped sealing member with a central shaft is inserted into the groove. Opening parts are formed in both axial side-wall surfaces of the groove such that the end parts of the central shaft of the sealing member are inserted into the opening parts and pivotally supported with a clearance.Type: ApplicationFiled: November 13, 2020Publication date: March 4, 2021Applicant: ULVAC, INC.Inventor: Shuuji Saitou
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Patent number: 10770275Abstract: In a film forming unit (FU) for a sputtering apparatus according to this invention, a supporting plate is provided with: a target having bonded thereto a backing plate; a magnet unit; and driving device for reciprocating the target along the supporting plate relative to the magnet unit. The backing plate is provided, in a protruded manner, with a supply pipe and a discharge pipe in communication with a coolant passage for the backing plate. A slit hole, which is elongated in the reciprocating direction of the target and through which the supply pipe and the discharge pipe penetrate, is formed in the supporting plate. The supporting plate has on its lower surface a cap body which hermetically encloses those portions of the supply pipe and the discharge pipe, inclusive of the slit hole, which are protruded downward from the slit hole.Type: GrantFiled: June 21, 2017Date of Patent: September 8, 2020Assignee: ULVAC, INC.Inventor: Shuuji Saitou
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Patent number: 10378102Abstract: A magnet unit Mu is disposed inside a target of a cylindrical shape and generates a magnetic field that leaks from a surface of the target such that a line passing through a position in which a vertical component of the magnetic field becomes zero extends along a generating line of the target so as to close like a racetrack shape. The magnet unit is constituted into separate parts of: a first part which respectively forms a corner portion of the racetrack shape at both ends, in the direction of the generating line, of the target; a second part which is respectively disposed on the inside, as seen in the direction of the generating line, of the target, adjacent to the first part; and a third part which is positioned between the second parts.Type: GrantFiled: January 8, 2016Date of Patent: August 13, 2019Assignee: ULVAC, INC.Inventor: Shuuji Saitou
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Publication number: 20190206662Abstract: In a film forming unit (FU) for a sputtering apparatus according to this invention, a supporting plate is provided with: a target having bonded thereto a backing plate; a magnet unit; and driving device for reciprocating the target along the supporting plate relative to the magnet unit. The backing plate is provided, in a protruded manner, with a supply pipe and a discharge pipe in communication with a coolant passage for the backing plate. A slit hole, which is elongated in the reciprocating direction of the target and through which the supply pipe and the discharge pipe penetrate, is formed in the supporting plate. The supporting plate has on its lower surface a cap body which hermetically encloses those portions of the supply pipe and the discharge pipe, inclusive of the slit hole, which are protruded downward from the slit hole.Type: ApplicationFiled: June 21, 2017Publication date: July 4, 2019Applicant: ULVAC, INC.Inventor: Shuuji SAITOU
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Patent number: 9929526Abstract: There is provided a contact type power feeding apparatus in which, even if a brush Br disposed in a space between the axis body and the cylinder body that are disposed concentric with each other wears out as a result of sliding, contact can be surely secured between the brush and the axis body as well as the cylinder body, thereby efficiently causing electric current to flow between the two. A brush Br has first brush pieces each having an inner wall surface to make surface-contact with an outer peripheral surface of the axis body; and second brush pieces each having an outer wall surface to make a surface-contact with an inner peripheral surface of the cylinder body. The brush is constituted by alternately arranging, in the circumferential direction, the first brush pieces and the second brush pieces in a state of keeping them in surface-contact with each other.Type: GrantFiled: January 8, 2016Date of Patent: March 27, 2018Assignee: ULVAC, INC.Inventor: Shuuji Saitou
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Publication number: 20180048104Abstract: There is provided a contact type power feeding apparatus in which, even if a brush Br disposed in a space between the axis body and the cylinder body that are disposed concentric with each other wears out as a result of sliding, contact can be surely secured between the brush and the axis body as well as the cylinder body, thereby efficiently causing electric current to flow between the two. A brush Br has first brush pieces each having an inner wall surface to make surface-contact with an outer peripheral surface of the axis body; and second brush pieces each having an outer wall surface to make a surface-contact with an inner peripheral surface of the cylinder body. The brush is constituted by alternately arranging, in the circumferential direction, the first brush pieces and the second brush pieces in a state of keeping them in surface-contact with each other.Type: ApplicationFiled: January 8, 2016Publication date: February 15, 2018Applicant: ULVAC, INC.Inventor: Shuuji Saitou
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Publication number: 20180030591Abstract: A magnet unit Mu is disposed inside a target of a cylindrical shape and generates a magnetic field that leaks from a surface of the target such that a line passing through a position in which a vertical component of the magnetic field becomes zero extends along a generating line of the target so as to close like a racetrack shape. The magnet unit is constituted into separate parts of: a first part which respectively forms a corner portion of the racetrack shape at both ends, in the direction of the generating line, of the target; a second part which is respectively disposed on the inside, as seen in the direction of the generating line, of the target, adjacent to the first part; and a third part which is positioned between the second parts.Type: ApplicationFiled: January 8, 2016Publication date: February 1, 2018Applicant: ULVAC, INC.Inventor: Shuuji Saitou