Abstract: A cold charge duct, a system and method are provided for removing and controlling the reintroduction of a condensate in diesel or gasoline engine intake air. The duct may include an exterior wall which may define a passage configured to pass air from a turbocharger to an engine. The exterior wall may have one or more openings, and a separator formed to be substantially flush with an inner surface of the external wall. In this way, it is possible to utilize an edge-based separator to generate a sudden decrease in the flow rate thereby causing a water condensate to drop into the openings for later reintroduction into the engine.

Abstract: Embodiments for a charge air cooler are provided. In one example, an engine method comprises increasing intake air flow velocity through a charge air cooler and coordinately adjusting a position of one or more of an intake manifold throttle and a turbocharger wastegate in response to the increased intake air flow velocity to maintain torque. In this way, intake air flow velocity may be increased while maintaining desired torque.

Abstract: Methods and systems are provided for performing a multiple gear downshift of a transmission gear by transiently operating in an intermediate gear. In response to ambient humidity and a condensate level in a charge air cooler, the transmission gear may be downshifted from a higher gear to an intermediate gear, and then to a requested lower gear. Downshifting through an intermediate gear may also be controlled based on the gear shift request.

Abstract: An air cooler line is provided. The air cooler lines includes a first air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a first air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits and a second air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a second air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits, the second air flow deflector differing in at least one of size and geometry than the first air flow deflector.

Abstract: Embodiments for a charge air cooler are provided. In one example, an engine method comprises increasing intake air flow velocity through a charge air cooler in response to an estimated condensation formation value within the charge air cooler. In this way, condensation accumulation within the charge air cooler may be prevented.

Abstract: Methods and systems are provided for performing a multiple gear downshift of a transmission gear by transiently operating in an intermediate gear. In response to air mass flow not reaching a threshold for CAC self-cleansing for a set duration, the transmission gear may be downshifted from a higher gear to an intermediate gear, and then to a requested lower gear. Downshifting through an intermediate gear may also be controlled based on the gear shift request and maximum air mass flow levels for engine misfire.

Abstract: Methods and systems are provided for estimating an ambient humidity value used to determine condensate formation in a charge air cooler. The ambient humidity value is determined from charge air cooler efficiency and windshield wiper speed thresholds. The humidity value is used to calculate an amount of condensate in a charge air cooler and control engine systems to reduce condensate formation and engine misfire.

Abstract: Methods and systems are provided for performing a multiple gear downshift of a transmission gear by transiently operating in an intermediate gear. In response to ambient humidity and a condensate level in a charge air cooler, the transmission gear may be downshifted from a higher gear to an intermediate gear, and then to a requested lower gear. Downshifting through an intermediate gear may also be controlled based on the gear shift request.

Abstract: A method for controlling valve actuation in an engine is provided. The method includes initiating combustion operation in a first cylinder, opening, via a first cam, a first exhaust valve coupled to the first cylinder for a first opening duration. The method further includes opening, via a second cam, a second exhaust valve coupled to the first cylinder for a second opening duration not equivalent to the first opening duration.

Abstract: Methods and systems are provided for cleaning out condensate stored at a charge air cooler. In response to increased condensate accumulation at a charge air cooler, airflow through the engine is increased to purge the condensate while an engine actuator is adjusted to maintain engine torque. Combustion stability issues of engine cylinders are addressed by adjusting fueling of each cylinder individually during condensate ingestion.

Abstract: Methods and systems are provided for cleaning out condensate stored at a charge air cooler. In response to increased condensate accumulation at a charge air cooler, airflow through the engine is increased to purge the condensate while an engine actuator is adjusted to maintain engine torque. Combustion stability issues of engine cylinders are addressed by adjusting fueling of each cylinder individually during condensate ingestion.

Abstract: Methods and systems are provided for adjusting a wastegate in response to condensate forming conditions in a charge air cooler (CAC). In one example, a wastegate may be opened in response to an induction pressure greater than a threshold pressure when the induction pressure is greater than required to produce a manifold pressure required for a torque demand. Further, a compressor recirculation valve may be opened to further reduce the induction pressure during certain driving conditions.

Abstract: Methods and systems are provided for adjusting a compressor recirculation valve in response to condensate forming conditions in a charge air cooler (CAC). In one example, a compressor recirculation valve may be opened in response to an induction pressure greater than a threshold pressure when the induction pressure is greater than required to produce a manifold pressure required for a torque demand. Further, a wastegate may be opened to further reduce the induction pressure during certain driving conditions.

Abstract: A method for controlling valve actuation in an engine is provided. The method includes initiating combustion operation in a first cylinder, opening, via a first cam, a first exhaust valve coupled to the first cylinder for a first opening duration. The method further includes opening, via a second cam, a second exhaust valve coupled to the first cylinder for a second opening duration not equivalent to the first opening duration.

Abstract: A condensate trap upstream of an engine cylinder is provided. The condensate trap includes a condensate containment shelf positioned within an outlet manifold of an air cooler, above a lower side of the outlet manifold, and extending from a first lateral side of the outlet manifold to a second lateral side of the outlet manifold, the condensate containment shelf and a outlet port housing forming a condensate restriction in direct fluidic communication with an outlet port of the outlet manifold.

Abstract: Methods and systems are provided for adjusting a dual grille shutter system based on engine operating conditions. A position of a first group of grille shutters may be adjusted by a motor in response to engine temperature, CAC temperature, and driving conditions. A position of a second group of grille shutters may be adjusted based on the position of the first group of grille shutters.

Abstract: A cylinder head of an engine with an integrated exhaust manifold is provided. In one example, the inner exhaust runners and outer exhaust runners have different cross-sectional areas. This arrangement may be beneficial to maintain exhaust flow rates in the integrated exhaust manifold.

Abstract: A charge air cooler arrangement, a charge air cooler tank, and method are disclosed. The charge air cooler arrangement includes a charge air cooler having an operable thermal transfer area configured to transfer heat from inside the charge air cooler to outside of the charge air cooler. The charge air cooler arrangement may also include a valve configured to change the operable thermal transfer area from a relatively large area to a relatively small area.

Abstract: An air cooler line is provided. The air cooler lines includes a first air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a first air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits and a second air cooler having a plurality of air flow conduits, each of the air flow conduits including an inlet, and a second air flow deflector extending across peripheral portions of the inlets and fixedly coupled to the air flow conduits, the second air flow deflector differing in at least one of size and geometry than the first air flow deflector.

Abstract: An engine cooling system comprises a charge air cooler having an inlet, a plurality of heat exchange passages fluidically coupled to the inlet, and an outlet fluidically coupled to the heat exchange passages, and a conduit coupled to the outlet and an intake manifold of an engine, the conduit divided to include a first and second flow path to the intake manifold with a valve positioned at an inlet of the first flow path. In this way, accumulated condensate in the charge air cooler may be moved to the engine during low intake velocity conditions.