Patents by Inventor Sony Varghese

Sony Varghese has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210050349
    Abstract: The present disclosure is directed to structures and processing for three-dimensional transistor devices. In some approaches, a method may include providing a plurality of fin structures formed from a substrate, the plurality of fin structures disposed subjacent to a hard mask layer, and directing angled ions at the plurality of fin structures. The angled ions may form a non-zero angle of incidence with respect to a perpendicular to a plane of the substrate, wherein the angled ions etch the plurality of fin structures to form a stack of isolated nanowires within the plurality of fin structures. The method may further include removing the hard mask layer, and forming a stopping layer over the stack of isolated nanowires.
    Type: Application
    Filed: August 16, 2019
    Publication date: February 18, 2021
    Applicant: APPLIED Materials, Inc.
    Inventors: ANTHONY RENAU, MIN GYU SUNG, SONY VARGHESE, MORGAN EVANS, NAUSHAD K. VARIAM, TASSIE ANDERSEN
  • Patent number: 10903211
    Abstract: The present disclosure is directed to structures and processing for three-dimensional transistor devices. In some approaches, a method may include providing a plurality of fin structures formed from a substrate, the plurality of fin structures disposed subjacent to a hard mask layer, and directing angled ions at the plurality of fin structures. The angled ions may form a non-zero angle of incidence with respect to a perpendicular to a plane of the substrate, wherein the angled ions etch the plurality of fin structures to form a stack of isolated nanowires within the plurality of fin structures. The method may further include removing the hard mask layer, and forming a stopping layer over the stack of isolated nanowires.
    Type: Grant
    Filed: August 16, 2019
    Date of Patent: January 26, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Anthony Renau, Min Gyu Sung, Sony Varghese, Morgan Evans, Naushad K. Variam, Tassie Andersen
  • Patent number: 10903082
    Abstract: A method may include forming in a substrate a first array of a first material of first linear structures, interspersed with a second array of a second material, of second linear structures, the first and second linear structures elongated along a first axis. The method may include generating a chop pattern in the first layer, comprising a third linear array, interspersed with a fourth linear array. The third and fourth linear arrays may be elongated along a second axis, forming a non-zero angle of incidence with respect to the first axis. The third linear array may include alternating portions of the first and second material, while the fourth linear array comprises an array of cavities, arranged within the patterning layer. The method may include elongating a first set of cavities along the first axis, to form a first set of elongated cavities bounded by the first material.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: January 26, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventor: Sony Varghese
  • Patent number: 10886279
    Abstract: A memory device may include an active device region, disposed at least partially in a first level. The memory device may include a storage capacitor, disposed at least partially in a second level, above the first level, wherein the first level and the second level are parallel to a substrate plane. The memory device may also include a contact via, the contact via extending between the storage capacitor and the active device region, and defining a non-zero angle of inclination with respect to a perpendicular to the substrate plane.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: January 5, 2021
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Anthony Renau, Morgan Evans, John Hautala, Joe Olson
  • Publication number: 20200357682
    Abstract: Some embodiments include a semiconductor construction which has one or more openings extending into a substrate. The openings are at least partially filled with dielectric material comprising silicon, oxygen and carbon. The carbon is present to a concentration within a range of from about 3 atomic percent to about 20 atomic percent. Some embodiments include a method of providing dielectric fill across a semiconductor construction having an opening extending therein. The semiconductor construction has an upper surface proximate the opening. The method includes forming photopatternable dielectric material within the opening and across the upper surface, and exposing the photopatternable dielectric material to patterned actinic radiation.
    Type: Application
    Filed: July 28, 2020
    Publication date: November 12, 2020
    Applicant: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Scott L. Light, John A. Smythe, Sony Varghese
  • Patent number: 10811304
    Abstract: Methods for forming semiconductor devices herein may include forming a trench in a substrate layer, wherein a hardmask is disposed atop the substrate layer, and implanting the trench at an angle relative to a top surface of the hardmask. The method may further include forming an oxide layer within the trench, wherein a thickness of the oxide layer along a bottom portion of the trench is greater than a thickness of the oxide layer along an upper portion of the trench.
    Type: Grant
    Filed: July 16, 2018
    Date of Patent: October 20, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Sony Varghese
  • Publication number: 20200279852
    Abstract: A memory device may include an active device region, disposed at least partially in a first level. The memory device may include a storage capacitor, disposed at least partially in a second level, above the first level, wherein the first level and the second level are parallel to a substrate plane. The memory device may also include a contact via, the contact via extending between the storage capacitor and the active device region, and defining a non-zero angle of inclination with respect to a perpendicular to the substrate plane.
    Type: Application
    Filed: May 15, 2020
    Publication date: September 3, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Anthony Renau, Morgan Evans, John Hautala, Joe Olson
  • Patent number: 10763155
    Abstract: Some embodiments include a semiconductor construction which has one or more openings extending into a substrate. The openings are at least partially filled with dielectric material comprising silicon, oxygen and carbon. The carbon is present to a concentration within a range of from about 3 atomic percent to about 20 atomic percent. Some embodiments include a method of providing dielectric fill across a semiconductor construction having an opening extending therein. The semiconductor construction has an upper surface proximate the opening. The method includes forming photopatternable dielectric material within the opening and across the upper surface, and exposing the photopatternable dielectric material to patterned actinic radiation.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: September 1, 2020
    Assignee: Micron Technology, Inc.
    Inventors: Gurtej S. Sandhu, Scott L. Light, John A. Smythe, Sony Varghese
  • Patent number: 10720357
    Abstract: A method of forming a semiconductor device. The method may include providing a device structure, where the device structure comprises a masked portion and a cut portion. The masked portion may comprise a mask covering at least one semiconductor fin of a fin array, and the cut portion may comprise a trench, where the trench exposes a semiconductor fin region of the fin array. The method may further include providing an exposure of the trench to oxidizing ions, the oxidizing ions to transform a semiconductor material into an oxide.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: July 21, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Naushad K Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee, Jun Lee
  • Patent number: 10692872
    Abstract: A memory device may include an active device region, disposed at least partially in a first level. The memory device may include a storage capacitor, disposed at least partially in a second level, above the first level, wherein the first level and the second level are parallel to a substrate plane. The memory device may also include a contact via, the contact via extending between the storage capacitor and the active device region, and defining a non-zero angle of inclination with respect to a perpendicular to the substrate plane.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: June 23, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Anthony Renau, Morgan Evans, John Hautala, Joe Olson
  • Patent number: 10692775
    Abstract: Disclosed are methods of forming a semiconductor device, such as a finFET device. One non-limiting method may include providing a semiconductor device including a substrate and a plurality of fins extending from the substrate, and forming a source trench isolation (STI) material over the semiconductor device. The method may further include recessing the STI material to reveal an upper portion of the plurality of fins, implanting the semiconductor device, and forming a capping layer over the plurality of fins and the STI material. The method may further include removing a first fin section of the plurality of fins and a first portion of the capping layer, wherein a second fin section of the plurality of fins remains following removal of the first fin section.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: June 23, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Min Gyu Sung, Jae Young Lee, Johannes Van Meer, Sony Varghese, Naushad K. Variam
  • Patent number: 10686033
    Abstract: Disclosed are methods of forming a semiconductor device, such as a finFET device. One non-limiting method may include providing a semiconductor device including a substrate and a plurality of fins extending from the substrate, and forming a source trench isolation (STI) material over the semiconductor device. The method may further include performing a fin cut by removing a first fin section of the plurality of fins and a first portion of the STI material, and forming a second STI material over a second fin section of the plurality of fins, wherein the second fin section is left remaining following removal of the first fin section. The method may further include recessing the STI material and the second STI material, forming a spin-on-carbon (SOC) layer over the semiconductor device, and implanting the STI material and the second STI material through the SOC layer.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: June 16, 2020
    Assignee: Applied Materials, Inc.
    Inventors: Min Gyu Sung, Jae Young Lee, Johannes Van Meer, Sony Varghese, Naushad K. Variam
  • Patent number: 10685865
    Abstract: A method of forming a semiconductor device may include providing a semiconductor device structure. The semiconductor device structure may include semiconductor fins pitched at a fin pitch on a substrate and a mask, disposed over the semiconductor fins, the mask defining a plurality of openings. The semiconductor device structure may further include an isolation oxide disposed on the substrate, between the semiconductor fins. The method may further include directing angled ions into the at least one of the plurality of openings. The angled ions may form at least one trench between at least one pair of the semiconductor fins, in the substrate below the isolation oxide between the at least one pair of the semiconductor fins. Furthermore, a width within the substrate of the at least one trench is greater than a minimum fin pitch and greater than a width of the at least one trench above the substrate.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: June 16, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Sony Varghese, Johannes Van Meer, John Hautala
  • Publication number: 20200185228
    Abstract: A method of forming a three-dimensional transistor device. The method may include providing a fin array on a substrate, the fin array comprising a plurality of fin structures, formed from a monocrystalline semiconductor, and disposed subjacent to a hard mask layer. The method may include directing angled ions at the fin array, wherein the angled ions form a non-zero angle of incidence with respect to a perpendicular to a plane of the substrate. The angled ions may etch the plurality of fin structures to form a stack of isolated nanowires, within a given fin structure.
    Type: Application
    Filed: February 18, 2020
    Publication date: June 11, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Min Gyu Sung, Sony Varghese, Anthony Renau, Morgan Evans, Joseph C. Olson
  • Publication number: 20200168612
    Abstract: A method may include providing a substrate, the substrate comprising a substrate base and a patterning stack, disposed on the substrate base. The substrate may include first linear structures in the patterning stack, the first linear structures being elongated along a first direction; and second linear structures in the patterning stack, the second linear structures being elongated along a second direction, the second direction forming a non-zero angle with respect to the first direction. The method may also include selectively forming a set of sidewall spacers on one set of sidewalls of the second linear structures.
    Type: Application
    Filed: January 31, 2020
    Publication date: May 28, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, Naushad Variam
  • Publication number: 20200152735
    Abstract: Disclosed are methods of forming a semiconductor device, such as a finFET device. One non-limiting method may include providing a semiconductor device including a substrate and a plurality of fins extending from the substrate, and forming a source trench isolation (STI) material over the semiconductor device. The method may further include performing a fin cut by removing a first fin section of the plurality of fins and a first portion of the STI material, and forming a second STI material over a second fin section of the plurality of fins, wherein the second fin section is left remaining following removal of the first fin section. The method may further include recessing the STI material and the second STI material, forming a spin-on-carbon (SOC) layer over the semiconductor device, and implanting the STI material and the second STI material through the SOC layer.
    Type: Application
    Filed: November 9, 2018
    Publication date: May 14, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Min Gyu Sung, Jae Young Lee, Johannes Van Meer, Sony Varghese, Naushad K. Variam
  • Publication number: 20200152519
    Abstract: Disclosed are methods of forming a semiconductor device, such as a finFET device. One non-limiting method may include providing a semiconductor device including a substrate and a plurality of fins extending from the substrate, and forming a source trench isolation (STI) material over the semiconductor device. The method may further include recessing the STI material to reveal an upper portion of the plurality of fins, implanting the semiconductor device, and forming a capping layer over the plurality of fins and the STI material. The method may further include removing a first fin section of the plurality of fins and a first portion of the capping layer, wherein a second fin section of the plurality of fins remains following removal of the first fin section.
    Type: Application
    Filed: November 9, 2018
    Publication date: May 14, 2020
    Applicant: APPLIED Materials, Inc.
    Inventors: Min Gyu Sung, Jae Young Lee, Johannes Van Meer, Sony Varghese, Naushad K. Variam
  • Patent number: 10644117
    Abstract: A method may include providing a device structure, where the device structure includes a semiconductor region, and a gate structure, disposed over the semiconductor region. The gate structure may further include a gate metal. The method may further include oxidizing an upper portion of the gate metal, wherein the upper portion forms an oxide cap, and wherein a lower portion of the gate metal remains metallic.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: May 5, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Wenhui Wang, Jun Lee, Sony Varghese
  • Publication number: 20200135573
    Abstract: A method for forming a semiconductor device. The method may include providing a transistor structure, where the transistor structure includes a fin array, the fin array including a plurality of semiconductor fins, disposed on a substrate. A liner may be disposed on the plurality of semiconductor fins. The method may include directing first angled ions to the fin array, wherein the liner is removed in an upper portion of the plurality of semiconductor fins, and wherein the liner remains in a lower portion of the at least one of the plurality of semiconductor fins, and wherein the upper portion comprises an active fin region to form a transistor device.
    Type: Application
    Filed: December 13, 2019
    Publication date: April 30, 2020
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Min Gyu Sung, Naushad K. Variam, Sony Varghese, Johannes Van Meer, Jae Young Lee
  • Patent number: 10629437
    Abstract: A method may include providing a substrate, comprising a patterning layer. The method may include forming a first pattern of first linear structures in the patterning layer, the first linear structures being elongated along a first direction. The method may include forming a mask over the patterning layer, the mask comprising a second pattern of second linear structures, elongated along a second direction, forming a non-zero angle with respect to the first direction. The method may include selectively removing a portion of the patterning layer while the mask is in place, wherein a first etch pattern is formed in the patterning stack, the first etch pattern comprising a two-dimensional array of cavities. The method may include directionally etching the first etch pattern using an angled ion beam, wherein a second etch pattern is formed, comprising the two-dimensional array of cavities, elongated along the first direction.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: April 21, 2020
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Sony Varghese, John Hautala, Steven R. Sherman, Rajesh Prasad, Min Gyu Sung