Patents by Inventor Sosuke Kawasumi

Sosuke Kawasumi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11970950
    Abstract: A ceramic coating according to at least one embodiment of the present disclosure includes: a bond coat layer formed on a substrate; and a ceramic layer formed on the bond coat layer. The ceramic layer has a first region in contact with an interface between the ceramic layer and the bond coat layer and a second region father away from the interface than the first region from the interface. In a cross-section along a thickness direction of the ceramic layer, the number of crack intersection points at which two or more cracks intersect per unit area in the ceramic layer is larger in the first region than in the second region.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: April 30, 2024
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yoshifumi Okajima, Taiji Torigoe, Masahiko Mega, Hiroki Komuro, Sosuke Kawasumi
  • Publication number: 20230374644
    Abstract: A method for applying a thermal barrier coating according to at least one embodiment of the present disclosure includes: a step of forming a bond coat layer by high velocity flame spraying on a heat-resistant alloy base material of an object disposed in a thermal spray booth, with a thermal spray gun disposed in the thermal spray booth; and a step of forming a top coat layer by thermal-spraying a suspension containing ceramic powder by high velocity flame spraying on the bond coat layer of the object disposed in the thermal spray booth, with the thermal spray gun disposed in the thermal spray booth.
    Type: Application
    Filed: December 23, 2021
    Publication date: November 23, 2023
    Inventors: Yoshifumi OKAJIMA, Sosuke KAWASUMI, Taiji TORIGOE, Takahiro SEKIGAWA, Koji MIZUTANI, Arata KINOUCHI
  • Publication number: 20230374643
    Abstract: A method for applying a thermal barrier coating according to at least one embodiment of the present disclosure includes: a step of forming a top coat layer on a bond coat layer formed on a heat-resistant alloy base material of an object. The step of forming the top coat layer includes forming the top coat layer by thermal-spraying a suspension containing ceramic powder by high velocity flame spraying, while maintaining a temperature of the top coat layer at not lower than 300° C. and not higher than 450° C.
    Type: Application
    Filed: December 23, 2021
    Publication date: November 23, 2023
    Inventors: Yoshifumi OKAJIMA, Sosuke KAWASUMI, Taiji TORIGOE, Koji MIZUTANI, Arata KINOUCHI
  • Publication number: 20230287572
    Abstract: A method for applying a thermal barrier coating according to at least one embodiment of the present disclosure includes: a step of forming a top coat layer on a bond coat layer, which is formed on a heat-resistant alloy base material, by thermal spraying, while ejecting a gas from a plurality of holes opened in a surface of the heat-resistant alloy base material.
    Type: Application
    Filed: December 23, 2021
    Publication date: September 14, 2023
    Inventors: Yoshifumi OKAJIMA, Sosuke KAWASUMI, Taiji TORIGOE, Koji MIZUTANI, Arata KINOUCHI
  • Publication number: 20220389835
    Abstract: A ceramic coating according to at least one embodiment of the present disclosure includes: a bond coat layer formed on a substrate; and a ceramic layer formed on the bond coat layer. The ceramic layer has a first region in contact with an interface between the ceramic layer and the bond coat layer and a second region father away from the interface than the first region from the interface. In a cross-section along a thickness direction of the ceramic layer, the number of crack intersection points at which two or more cracks intersect per unit area in the ceramic layer is larger in the first region than in the second region.
    Type: Application
    Filed: March 26, 2021
    Publication date: December 8, 2022
    Inventors: Yoshifumi OKAJIMA, Taiji TORIGOE, Masahiko MEGA, Hiroki KOMURO, Sosuke KAWASUMI
  • Publication number: 20190134779
    Abstract: A method for producing an impeller, includes the following steps: a forming step of forming the impeller by fused deposition modeling; and a polishing step of polishing a wall that defines a channel of the impeller using particulate polishing materials. The particulate polishing materials are sprayed on the wall of the channel or the wall of the channel is rubbed with the particulate polishing materials in the polishing step.
    Type: Application
    Filed: March 29, 2017
    Publication date: May 9, 2019
    Applicant: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATION
    Inventors: Sosuke Kawasumi, Yuya Konno, Akihiro Nakaniwa