Abstract: An apparatus and related method generate electrical power in a tubular housing, such as a drill collar, disposed in a borehole when drilling fluid flows through the tubular housing. The apparatus includes a stator adapted for being secured within the tubular housing against rotation relative to the tubular housing, a tubular rotor rotatably carried about the stator, and an impeller peripherally affixed to the rotor. The stator has an array of conductive windings therein, and is preferably an alternator stator. The rotor has an array of magnets therein, and is preferably an alternator rotor. Accordingly, drilling fluid flowing through the tubular housing when the apparatus is disposed therein engages the impeller and induces rotation of the rotor about the stator to generate electrical power.

Abstract: An actively controlled rotary steerable drilling system for directional drilling of wells having a tool collar rotated by a drill string during well drilling. A bit shaft has an upper portion within the tool collar and a lower end extending from the collar and supporting a drill bit. The bit shaft is omni-directionally pivotally supported intermediate its upper and lower ends by a universal joint within the collar and is rotatably driven by the collar. To achieve controlled steering of the rotating drill bit, orientation of the bit shaft relative to the tool collar is sensed and the bit shaft is maintained geostationary and selectively axially inclined relative to the tool collar during drill string rotation by rotating it about the universal joint by an offsetting mandrel that is rotated counter to collar rotation and at the same frequency of rotation.