Abstract: A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.

Abstract: Benzene is transalkylated with existing aromatic alkyl groups in a hydrocracking reactor by feeding a benzene stream and alkylated aromatic compounds to a hydrocracking unit. Alkyl groups migrate from heavier alkylated aromatic compounds to the benzene compounds during transalkylation in the hydrocracking unit. The hydrocracking conditions do not prevent the alkyl groups from transferring from one benzene ring to another benzene ring.

Abstract: Processes for controlling the flowrate of and recovering energy from a gas stream in a processing unit are described. One process comprises directing a portion of the gas stream through one or more variable-resistance power-recovery turbines to control the flowrate of the gas stream and generate electric power therefrom; and controlling the pressure and temperature of the gas stream so that the gas exiting the power-recovery turbine remains in the gas phase.

Abstract: A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.

Abstract: Apparatus and methods for recovering energy in a petroleum, petrochemical, or chemical plant as described. The apparatus includes a fluid process stream flowing through a petroleum, petrochemical, or chemical process zone. There are at least one variable-resistance power-recovery turbine, a portion of the first process stream flowing through the first power-recovery turbine to generate electric power as direct current therefrom. There is a single DC to AC inverter electrically connected to at least one power-recovery turbine, and the output of the DC to AC inverter electrically connected to a first substation.

Abstract: A turbine with a supersonic separator disposed upstream of the turbine. The supersonic separator imparts a swirl on a vapor stream to remove any heavier components. A superheated vapor stream from the supersonic separator is passed through the turbine to reduce the pressure of the vapor stream. At the same time, electricity is generated by the superheated vapor stream via a turbine wheel. The turbine and the supersonic separator can be integrally formed, or they can be discrete components.

Abstract: Methods and apparatus for recovering power in a hydroprocessing process are described. The method involves the use of a power-recovery turbine in place of, or in addition to, a control valve. A hydrocarbon feed stream is combined with a portion of a hydrogen stream. The combined stream is heated, and the heated stream is introduced into a hydroprocessing reaction zone having at least two beds. The heated stream is contacted with a first hydroprocessing catalyst to form a first hydroprocessed stream. At least part of a portion of the hydrogen stream is combined with the first hydroprocessed stream to form a first quenched hydroprocessed stream. The first quenched hydroprocessed stream is contacted with a second hydroprocessing catalyst to form a second hydroprocessed stream. At least a portion of the second portion of the hydrogen stream is directed through a power-recovery turbine to generate electric power.

Abstract: A steam reboiler unit that includes turbines for reducing the pressure of various streams associated with the reboilers. The turbines generate electricity from the pressure reduction which can be recovered and utilized elsewhere in the processing unit. Data from the turbine associated with the amount of electrical power generated by the turbine is used to adjust other processing conditions to provide for a more efficient operation of the processing unit.

Abstract: A method for producing jet-range hydrocarbons includes passing a stream comprising renewable C4 olefins to an oligomerization reactor containing a zeolite catalyst to produce an oligomerized effluent, separating the oligomerized effluent to produce a jet range hydrocarbon stream and a recycle stream comprising C8 olefins, and passing at least a portion of the recycle stream to the oligomerization reactor. A first at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-octane and n-undecane and wherein a second at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-dodecane and n-pentadecane.

Abstract: Power recovery turbines can be used debottlenecking of an existing plant, as well as recover electric power when revamping a plant. A process for recovering energy in a petroleum, petrochemical, or chemical plant is described. A fluid stream having a first control valve thereon is identified. A first power-recovery turbine is installed at the location of the first control valve, and at least a portion of the first fluid stream is directed through the first power-recovery turbine to generate electric power as direct current therefrom. The electric power is then recovered.

Abstract: Apparatus and methods for recovering energy in a petroleum, petrochemical, or chemical plant as described. The apparatus includes a fluid process stream flowing through a petroleum, petrochemical, or chemical process zone. There are at least one variable-resistance power-recovery turbine, a portion of the first process stream flowing through the first power-recovery turbine to generate electric power as direct current therefrom. There is a single DC to AC inverter electrically connected to at least one power-recovery turbine, and the output of the DC to AC inverter electrically connected to a first substation.

Abstract: Processes for controlling the flowrate of and recovering energy from a gas stream in a processing unit are described. One process comprises directing a portion of the gas stream through one or more variable-resistance power-recovery turbines to control the flowrate of the gas stream and generate electric power therefrom; and controlling the pressure and temperature of the gas stream so that the gas exiting the power-recovery turbine remains in the gas phase.

Abstract: A steam reboiler unit that includes turbines for reducing the pressure of various streams associated with the reboilers. The turbines generate electricity from the pressure reduction which can be recovered and utilized elsewhere in the processing unit. Data from the turbine associated with the amount of electrical power generated by the turbine is used to adjust other processing conditions to provide for a more efficient operation of the processing unit.

Abstract: A turbine with a supersonic separator disposed upstream of the turbine. The supersonic separator imparts a swirl on a vapor stream to remove any heavier components. A superheated vapor stream from the supersonic separator is passed through the turbine to reduce the pressure of the vapor stream. At the same time, electricity is generated by the superheated vapor stream via a turbine wheel. The turbine and the supersonic separator can be integrally formed, or they can be discrete components.

Abstract: A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.

Abstract: Power recovery turbines can be used debottlenecking of an existing plant, as well as recover electric power when revamping a plant. A process for recovering energy in a petroleum, petrochemical, or chemical plant is described. A fluid stream having a first control valve thereon is identified. A first power-recovery turbine is installed at the location of the first control valve, and at least a portion of the first fluid stream is directed through the first power-recovery turbine to generate electric power as direct current therefrom. The electric power is then recovered.

Abstract: Processes for controlling at least one process condition of a chemical processing unit with a turbine. In the processes, a flow of a fluid is adjusted with a turbine in order to provide the fluid with a flow associated with at least one process condition of a chemical processing unit. The turbine wheel is rotated within the turbine, and the turbine wheel is configured to transmit rotational movement to an electrical generator. The resistance of the turbine is modulated and adjusts the flow of the fluid through the turbine. A response time of at least one steady state process condition to a new steady state process condition of at least 10% difference is at least one second to reach 50% of the difference between the at least one steady state process condition and the new steady state process condition after modulating the resistance of the turbine.

Abstract: Methods and apparatus for recovering power in a hydroprocessing process are described. The method involves the use of a power-recovery turbine in place of, or in addition to, a control valve. A hydrocarbon feed stream is combined with a portion of a hydrogen stream. The combined stream is heated, and the heated stream is introduced into a hydroprocessing reaction zone having at least two beds. The heated stream is contacted with a first hydroprocessing catalyst to form a first hydroprocessed stream. At least part of a portion of the hydrogen stream is combined with the first hydroprocessed stream to form a first quenched hydroprocessed stream. The first quenched hydroprocessed stream is contacted with a second hydroprocessing catalyst to form a second hydroprocessed stream. At least a portion of the second portion of the hydrogen stream is directed through a power-recovery turbine to generate electric power.

Abstract: Methods for reducing flue gas particulate emissions from fluid catalytic cracking unit regenerators are provided. In one embodiment, a method for reducing flue gas particulate emissions from an FCC unit regenerator includes the steps of combining biochar with a hydrocarbon feedstock to generate a biochar-containing feedstock and contacting the biochar-containing feedstock with an FCC catalyst. In another embodiment, a method for reducing flue gas particulate emissions from a FCC unit regenerator includes the steps of fluidizing catalyst fines and biochar particles in a fluidizing gas and adhering a portion of the catalyst fines to the biochar particles while in the fluidizing gas.

Abstract: Methods and apparatuses are provided for deoxygenating pyrolysis oil. A method includes contacting a pyrolysis oil with a deoxygenation catalyst in a first reactor at deoxygenation conditions to produce a first reactor effluent. The first reactor effluent has a first oxygen concentration and a first hydrogen concentration, based on hydrocarbons in the first reactor effluent, and the first reactor effluent includes an aromatic compound. The first reactor effluent is contacted with a dehydrogenation catalyst in a second reactor at conditions that deoxygenate the first reactor effluent while preserving the aromatic compound to produce a second reactor effluent. The second reactor effluent has a second oxygen concentration lower than the first oxygen concentration and a second hydrogen concentration that is equal to or lower than the first hydrogen concentration, where the second oxygen concentration and the second hydrogen concentration are based on the hydrocarbons in the second reactor effluent.