Patents by Inventor Stefan Gaiselmann

Stefan Gaiselmann has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11815045
    Abstract: A cylinder liner for an internal combustion engine may include a hollow-cylindrical liner body, which may have an inner circumferential surface including a first axial portion and a second axial portion. The first axial portion may open at a first opening angle towards the second axial portion. The second axial portion may open at a second opening angle away from the first axial portion. The second opening angle may be greater than the first opening angle. A first surface roughness in the first axial portion may be greater than a second surface roughness in the second axial portion. A plateau aspect in the second axial portion, which may be defined as R3p=Rvk/(Rpk+Rk), may be 0.2 to 1.6. A texture height in the second axial portion, which may be defined as R3k=Rpk+Rk+Rvk, may be 0.4 ?m or less.
    Type: Grant
    Filed: June 13, 2022
    Date of Patent: November 14, 2023
    Inventors: Stefan Gaiselmann, Bartek Lemm, Ricardo Daltio Riceto, Thomas Stibleichinger
  • Patent number: 11680538
    Abstract: A cylindrical sleeve for an internal combustion engine is disclosed. The cylindrical sleeve includes a hollow cylindrical sleeve body, extending along an axial direction, with an inner peripheral side that has, along the axial direction, a first axial portion and a second axial portion. The inner peripheral side in the first axial portion is either cylindrical or opens at a first opening angle towards the second axial portion. The second axial portion opens at a second opening angle away from the first axial portion that is greater than the first opening angle. A first surface roughness of the inner peripheral side in the first axial portion is greater than a second surface roughness in the second axial portion.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: June 20, 2023
    Inventors: Stefan Gaiselmann, Bartek Lemm, Marco Maurizi
  • Publication number: 20230011925
    Abstract: A cylindrical sleeve for an internal combustion engine is disclosed. The cylindrical sleeve includes a hollow cylindrical sleeve body, extending along an axial direction, with an inner peripheral side that has, along the axial direction, a first axial portion and a second axial portion. The inner peripheral side in the first axial portion is either cylindrical or opens at a first opening angle towards the second axial portion. The second axial portion opens at a second opening angle away from the first axial portion that is greater than the first opening angle. A first surface roughness of the inner peripheral side in the first axial portion is greater than a second surface roughness in the second axial portion.
    Type: Application
    Filed: December 9, 2020
    Publication date: January 12, 2023
    Inventors: Stefan Gaiselmann, Bartek Lemm, Marco Maurizi
  • Publication number: 20220397077
    Abstract: A cylinder liner for an internal combustion engine may include a hollow-cylindrical liner body, which may have an inner circumferential surface including a first axial portion and a second axial portion. The first axial portion may open at a first opening angle towards the second axial portion. The second axial portion may open at a second opening angle away from the first axial portion. The second opening angle may be greater than the first opening angle. A first surface roughness in the first axial portion may be greater than a second surface roughness in the second axial portion. A plateau aspect in the second axial portion, which may be defined as R3p=Rvk/(Rpk+Rk), may be 0.2 to 1.6. A texture height in the second axial portion, which may be defined as R3k=Rpk+Rk+Rvk, may be 0.4 ?m or less.
    Type: Application
    Filed: June 13, 2022
    Publication date: December 15, 2022
    Inventors: Stefan Gaiselmann, Bartek Lemm, Ricardo Daltio Riceto, Thomas Stibleichinger
  • Patent number: 11022063
    Abstract: A cylinder bore for a cylinder housing of an internal combustion engine may have a cylinder running surface, an upper reversal point and a lower reversal point at which a piston, which may be moved up and down in the cylinder bore and may have piston rings and a piston skirt, may reach a speed which approaches zero during engine operation. The cylinder bore may also have a region between the upper reversal point and the lower reversal point at which the piston may reach a maximum speed during engine operation. The cylinder bore may further have at least two circumferential depressions formed within the region, the at least two circumferential depressions each having a diameter that may be greater than a diameter of the cylinder bore above the region and below the region.
    Type: Grant
    Filed: May 20, 2016
    Date of Patent: June 1, 2021
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Patent number: 10961947
    Abstract: A cylinder liner for an internal combustion engine may have a running surface, in which by honing directed honing grooves may be introduced. The running surface may have a first region and a second region, wherein the first region may have a roughness that may be distinct from a roughness of the second region. A transition between the first region and the second region may proceed obliquely to a cylinder longitudinal axis at least in some portions. At least some of the honing grooves at the transition between the first region and the second region are uninterrupted.
    Type: Grant
    Filed: March 13, 2018
    Date of Patent: March 30, 2021
    Inventor: Stefan Gaiselmann
  • Publication number: 20200378332
    Abstract: A cylinder liner for an internal combustion engine may have a running surface, in which by honing directed honing grooves may be introduced. The running surface may have a first region and a second region, wherein the first region may have a roughness that may be distinct from a roughness of the second region. A transition between the first region and the second region may proceed obliquely to a cylinder longitudinal axis at least in some portions. At least some of the honing grooves at the transition between the first region and the second region are uninterrupted.
    Type: Application
    Filed: March 13, 2018
    Publication date: December 3, 2020
    Inventor: Stefan Gaiselmann
  • Patent number: 10352268
    Abstract: A cylinder liner for an internal combustion engine may include an aluminum alloy material including a magnesium content of at least 0.3% by weight, a liner body having a circumferential face, and an adapter layer of silicon oxide disposed on the circumferential face. The adapter layer may include at least one of a potassium oxide content and a sodium oxide content of greater than or equal to 0% by weight.
    Type: Grant
    Filed: May 5, 2017
    Date of Patent: July 16, 2019
    Assignee: Mahle International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Publication number: 20190085787
    Abstract: A cylinder sleeve for an internal combustion engine may include a bore-through cylindrical body having an inner sliding surface. The inner surface may have a surface finish with a rugosity defined by a valley-and-peak structure. The rugosity of the inner surface may have a ratio between a peak density and a mean radius of curvature of peaks that is higher than 150 and lower than 400. The rugosity may also have a ratio between the mean radius of curvature of peaks and an average height of peaks that is lower than 1500.
    Type: Application
    Filed: May 30, 2016
    Publication date: March 21, 2019
    Inventors: Rafael BETTINI RABELLO, Stefan GAISELMANN
  • Publication number: 20180149109
    Abstract: A cylinder bore for a cylinder housing of an internal combustion engine may have a cylinder running surface, an upper reversal point and a lower reversal point at which a piston, which may be moved up and down in the cylinder bore and may have piston rings and a piston skirt, may reach a speed which approaches zero during engine operation. The cylinder bore may also have a region between the upper reversal point and the lower reversal point at which the piston may reach a maximum speed during engine operation. The cylinder bore may further have at least two circumferential depressions formed within the region, the at least two circumferential depressions each having a diameter that may be greater than a diameter of the cylinder bore above the region and below the region.
    Type: Application
    Filed: May 20, 2016
    Publication date: May 31, 2018
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Patent number: 9816456
    Abstract: A cylinder liner for an internal combustion engine may include an outer circumferential surface defined by the cylinder liner composed of a gray cast iron for integrally casting onto a cast material of an engine block. A bonding component may be included for strengthening a bond of the outer circumferential surface to the cast material of the engine block. The bonding component may include at least one of a wire mesh and a wire grid that does not melt during a casting operation of the engine block. The bonding component may be arranged at least in a predefined region on the outer circumferential surface. The bonding component may be welded at least partially to the outer circumferential surface.
    Type: Grant
    Filed: July 5, 2013
    Date of Patent: November 14, 2017
    Assignee: Mahle International GmbH
    Inventors: Gerhard Bucher, Stefan Gaiselmann, Marco Maurizi
  • Publication number: 20170234261
    Abstract: A cylinder liner for an internal combustion engine may include an aluminum alloy material including a magnesium content of at least 0.3% by weight, a liner body having a circumferential face, and an adapter layer of silicon oxide disposed on the circumferential face. The adapter layer may include at least one of a potassium oxide content and a sodium oxide content of greater than or equal to 0% by weight.
    Type: Application
    Filed: May 5, 2017
    Publication date: August 17, 2017
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Patent number: 9670870
    Abstract: A method for producing a cast component may include providing an insert part including an insert body having a circumferential face; coating the circumferential face with an adapter layer made of silicon oxide; arranging the insert part in a casting mold; and positively locking a casting encapsulation of the insert part and the adapter layer with an aluminum alloy to produce the cast component, wherein the aluminum alloy has a magnesium proportion of at least 0.3% by weight.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: June 6, 2017
    Assignee: Mahle International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Patent number: 9488126
    Abstract: A method for producing a cylinder liner surface for a cylinder crankcase of an internal combustion engine has the following method steps: (a) preliminary honing of the inner surface of a cylinder liner consisting of a cast iron material to form depressions in the surface; (b) application of a coating material containing zinc to the honed surface; (c) final honing of the coated surface in such a way that the coating material containing zinc remains only in the depressions formed by the preliminary honing.
    Type: Grant
    Filed: July 4, 2012
    Date of Patent: November 8, 2016
    Assignee: MAHLE International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Publication number: 20160298571
    Abstract: A method for producing a cast component may include providing an insert part including an insert body having a circumferential face; coating the circumferential face with an adapter layer made of silicone oxide; arranging the insert part in a casting mold; and positively locking a casting encapsulation of the insert part and the adapter layer with an aluminum alloy to produce the cast component, wherein the aluminum alloy has a magnesium proportion of at least 0.3% by weight.
    Type: Application
    Filed: September 25, 2014
    Publication date: October 13, 2016
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Publication number: 20150152806
    Abstract: A cylinder liner for an internal combustion engine may include an outer circumferential surface defined by the cylinder liner composed of a gray cast iron for integrally casting onto a cast material of an engine block. A bonding component may be included for strengthening a bond of the outer circumferential surface to the cast material of the engine block. The bonding component may include at least one of a wire mesh and a wire grid that does not melt during a casting operation of the engine block. The bonding component may be arranged at least in a predefined region on the outer circumferential surface. The bonding component may be welded at least partially to the outer circumferential surface.
    Type: Application
    Filed: July 5, 2013
    Publication date: June 4, 2015
    Inventors: Gerhard Bucher, Stefan Gaiselmann, Marco Maurizi
  • Publication number: 20150096524
    Abstract: The invention relates to a piston for an internal combustion engine made of an iron-based material, comprising a piston head and a piston skirt, the piston head comprising a piston base, a peripheral top land and a peripheral annular part comprising annular grooves. According to the invention, at least one annular groove comprises at least one insert made of an zinc-based material.
    Type: Application
    Filed: May 3, 2013
    Publication date: April 9, 2015
    Applicant: MAHLE International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Publication number: 20140144404
    Abstract: A method for producing a cylinder liner surface for a cylinder crankcase of an internal combustion engine has the following method steps: (a) preliminary honing of the inner surface of a cylinder liner consisting of a cast iron material to form depressions in the surface; (b) application of a coating material containing zinc to the honed surface; (c) final honing of the coated surface in such a way that the coating material containing zinc remains only in the depressions formed by the preliminary honing.
    Type: Application
    Filed: July 4, 2012
    Publication date: May 29, 2014
    Applicant: MAHLE INTERNATIONAL GMBH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Patent number: 8720319
    Abstract: The present invention relates to a cylinder sleeve (10) having an outer mantle surface (11) that has a surface structure (12, 112, 212). According to the invention, it is provided that the mantle surface (11) is provided with elevations (13, 113, 213; 14, 118, 219), that each elevation (13, 113, 213; 14, 118, 219) has at least one rounded area (16, 116, 216) in the region of its base (B), that some of the elevations (13, 113, 213) have at least one undercut (15, 115, 215), and that at least one elevation (14, 118, 219) without undercut is disposed between two elevations (13, 113, 213) with undercut (15, 115, 215).
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: May 13, 2014
    Assignee: MAHLE International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann
  • Publication number: 20110154983
    Abstract: The present invention relates to a cylinder sleeve (10) having an outer mantle surface (11) that has a surface structure (12, 112, 212). According to the invention, it is provided that the mantle surface (11) is provided with elevations (13, 113, 213; 14, 118, 219), that each elevation (13, 113, 213; 14, 118, 219) has at least one rounded area (16, 116, 216) in the region of its base (B), that some of the elevations (13, 113, 213) have at least one undercut (15, 115, 215), and that at least one elevation (14, 118, 219) without undercut is disposed between two elevations (13, 113, 213) with undercut (15, 115, 215).
    Type: Application
    Filed: December 3, 2010
    Publication date: June 30, 2011
    Applicant: MAHLE International GmbH
    Inventors: Ulrich Bischofberger, Stefan Gaiselmann