Abstract: A method of assembling an accumulator for a suspension damper where the method includes the steps of forming an outer shell of an accumulator, assembling a bellows assembly by connecting distal and proximal plates to opposite ends of an annular bellows wall, and inserting the bellows assembly into the outer shell. The outer shell is formed such that it includes a distal end with an end wall and an open end opposite the distal end. The bellows assembly is inserted into the open end of the outer shell with the distal plate facing the end wall of the outer shell. The method proceeds with coupling the distal plate of the bellows assembly to a stem of a gas charging port on the end wall of the outer shell at a fixed axial position using a fixation component that engages the stem of the gas charging port.

Abstract: An accumulator for a vehicle suspension damper, which includes an outer shell with an open end that connects to an accumulator port on the damper and a distal end, opposite the open end, which includes an end wall that extends radially inward to a gas charging port. A bellows assembly, which includes an annular bellows wall extending between proximal and distal plates, is positioned inside the outer shell to define a pressurized gas chamber inside the accumulator that is arranged in fluid communication with the gas charging port. The gas charging port includes a stem that extends inwardly from the end wall of the outer shell and the distal plate of the bellows assembly has an inner diameter that is received on the stem. The inner diameter of the distal plate is coupled to the stem of the gas charging port by a fixation component.

Abstract: A triple tube shock absorber includes a pressure tube, a reserve tube and an intermediate tube. The intermediate tube is disposed between the pressure tube and the reserve tube. A control valve is in communication with the intermediate chamber. The control valve engages a transfer ring which has a saddle shaped surface that mates with the outside surface of the intermediate tube. A triangular shaped weld bead also has a saddle shape to engage the outer surface of the intermediate tube. The weld bead has a triangular shape to facilitate capacitance discharge welding of the transfer ring to the intermediate tube.