Abstract: An efficient and repeatable method for manufacturing a protectively coated helical conductor antenna. The helical conductor is threaded onto a temporary, removable support, such as a bolt including a shaped head and a shank having threads to hold the helical conductor. After being threaded on the bolt, the entire winding and the bolt shank are placed within an injection mold cavity. The mold also includes a recess outside of the injection cavity for accommodating the bolt head, with the recess being shaped to permit a specific orientation for the bolt. The shape of the bolt head and the recess define a repeatable orientation for the bolt and helical conductor. As a result, the point of injection relative to the helical winding may be exactly repeated time and time again. This allows selection of an injection point relative to the helical winding that produces minimal deformation, and the obtainment of consistent results thereby reducing variation and necessary manufacturing tolerances.

Abstract: A retractable antenna for a portable communication device. The antenna retracts to a size within a portable communicator, such as a cell phone, which is smaller than the extended size of the antenna, while being flexible and otherwise suitable for the demanding environment of portable communicators. The antenna includes a contact sleeve which moves relative to an elongated conductor of the antenna, and also moves with the antenna while allowing the antenna to maintain electrical contact with another element in the antenna or the communicator. The sleeve may be connected to a helical conductor which forms part of the antenna and remains outside the housing of the portable communicator. Alternatively, the sleeve may be conductive on its inner and outer portions to move with and connect the elongated conductor to separate retracted and extended contact points within the portable communicator.