Patents by Inventor Stephane Ferrasse
Stephane Ferrasse has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230243027Abstract: A high strength aluminum alloy material comprises aluminum as a primary component and at least one of magnesium and silicon as a secondary component at a concentration of at least 0.2% by weight. The material has a Brinell hardness of at least 90 BHN, a yield strength of at least 250 MPa, an ultimate tensile strength of at least 275 MPa, and a percent elongation of at least 11.5%.Type: ApplicationFiled: April 5, 2023Publication date: August 3, 2023Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick Underwood
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Patent number: 11649535Abstract: A method of forming a high strength aluminum alloy is disclosed. The method includes solutionizing to a temperature ranging from about 5° C. above a standard solutionizing temperature to about 5° C. below an incipient melting temperature for the aluminum material to form a heated aluminum material, which is then quenched. The aluminum material includes at least one of magnesium and silicon as a secondary component at a concentration of at least 0.2% by weight. The cooled aluminum material is subjected to ECAE processing using one of isothermal conditions and non-isothermal conditions. Isothermal conditions include having a billet and a die at the same temperature from about 80° C. to about 200° C. Non-isothermal conditions include having a billet at a temperature from about 80° C. to about 200° C. and a die at a temperature of at most 100° C. The aluminum material is than aged at a temperature from about 100° C. to about 175° C.Type: GrantFiled: September 24, 2019Date of Patent: May 16, 2023Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick Underwood
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Patent number: 11450516Abstract: The present disclosure relates generally to a planar sputtering target. In particular, the present disclosure provides a planar sputtering target comprising a planar sputtering surface and a back surface opposite the planar sputtering surface. The planar sputtering target is formed from a 2N purity tin having an average grain size from at least 10 mm to at most 100 mm. The present disclosure provides a method of manufacturing the tin planar sputtering target having an average grain size from at least 10 mm to at most 100 mm.Type: GrantFiled: August 5, 2020Date of Patent: September 20, 2022Assignee: Honeywell International Inc.Inventors: Marc D. Ruggiero, Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick K. Underwood
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Patent number: 11421311Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.Type: GrantFiled: November 5, 2020Date of Patent: August 23, 2022Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
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Patent number: 11359273Abstract: A sputtering target comprising a forged aluminum material having an average grain size between about 15 and 55 microns. The aluminum material has at least one of the following: a homogeneous texture with minimal texture banding as measured by banding factor B below about 0.01; a texture gradient H of less than 0.2; or either weak (200) texture or near random texture characterized by maximum intensity of inverse pole figure less than 3 times random in multiple directions.Type: GrantFiled: July 26, 2016Date of Patent: June 14, 2022Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Suresh Sundarraj, Frank C. Alford, Jeffrey J. Schaefer, Susan D. Strothers
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Publication number: 20220139685Abstract: A sputtering target comprising a sputtering material and having a non-planar sputtering surface prior to erosion by use in a sputtering system, the non-planar sputtering surface having a circular shape and comprising a central axis region including a concave curvature feature at the central axis region. The central axis region having a wear profile after erosion by use in a sputtering system for at least 1000 kWhrs including a protuberance including a first outer circumferential wear surface having a first slope. A reference, protruding convex curvature feature for a reference target after sputtering use for the same time includes a second outer circumferential wear surface having a second slope. The protuberance provides a sputtered target having reduced shadowing relative to the reference, protruding convex curvature feature, wherein the first slope is less steep than a second slope.Type: ApplicationFiled: January 13, 2022Publication date: May 5, 2022Inventors: Shih-Yao Lin, Stephane Ferrasse, Jaeyeon Kim, Frank C. Alford
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Patent number: 11248286Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.Type: GrantFiled: March 16, 2020Date of Patent: February 15, 2022Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
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Patent number: 11244815Abstract: A sputtering target comprising a sputtering material and having a non-planar sputtering surface prior to erosion by use in a sputtering system, the non-planar sputtering surface having a circular shape and comprising a central axis region including a concave curvature feature at the central axis region. The central axis region having a wear profile after erosion by use in a sputtering system for at least 1000 kWhrs including a protuberance including a first outer circumferential wear surface having a first slope. A reference, protruding convex curvature feature for a reference target after sputtering use for the same time includes a second outer circumferential wear surface having a second slope. The protuberance provides a sputtered target having reduced shadowing relative to the reference, protruding convex curvature feature, wherein the first slope is less steep than a second slope.Type: GrantFiled: April 6, 2018Date of Patent: February 8, 2022Assignee: Honeywell International Inc.Inventors: Shih-Yao Lin, Stephane Ferrasse, Jaeyeon Kim, Frank C. Alford
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Patent number: 11035036Abstract: A method of forming a copper manganese sputtering target including subjecting a copper manganese billet to a first unidirectional forging step, heating the copper manganese billet to a temperature from about 650° C. to about 750° C., subjecting the copper manganese billet to a second unidirectional forging step, and heating the copper manganese billet to a temperature from about 500° C. to about 650° C. to form a copper alloy.Type: GrantFiled: January 14, 2019Date of Patent: June 15, 2021Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Frank C. Alford, Ira G. Nolander, Erik L. Turner, Patrick Underwood
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Publication number: 20210054490Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.Type: ApplicationFiled: November 5, 2020Publication date: February 25, 2021Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
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Publication number: 20210050194Abstract: The present disclosure relates generally to a planar sputtering target. In particular, the present disclosure provides a planar sputtering target comprising a planar sputtering surface and a back surface opposite the planar sputtering surface. The planar sputtering target is formed from a 2N purity tin having an average grain size from at least 10 mm to at most 100 mm. The present disclosure provides a method of manufacturing the tin planar sputtering target having an average grain size from at least 10 mm to at most 100 mm.Type: ApplicationFiled: August 5, 2020Publication date: February 18, 2021Inventors: Marc D. Ruggiero, Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick K. Underwood
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Patent number: 10900102Abstract: A method of forming a high strength aluminum alloy. The method comprises heating an aluminum material including scandium to a solutionizing temperature of the aluminum material such that scandium is dispersed throughout the aluminum material to form an aluminum alloy. The method further comprises extruding the aluminum alloy with equal channel angular extrusion to form a high strength aluminum alloy, such that the high strength aluminum alloy has a yield strength greater than about 40 ksi after being at a temperature from about 300° C. to about 400° C. for at least one hour.Type: GrantFiled: September 15, 2017Date of Patent: January 26, 2021Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Frank C. Alford, Michael R. Pinter, Susan D. Strothers
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Patent number: 10851447Abstract: Disclosed herein is a method of forming a high strength aluminum alloy. The method comprises heating an aluminum material to a solutionizing temperature for a solutionizing time such that the magnesium and zinc are dispersed throughout the extruded aluminum material to form a solutionized aluminum material. The method includes quenching the solutionized aluminum material to form a quenched aluminum material. The method also includes aging the quenched aluminum material to form an aluminum alloy, then subjecting the aluminum alloy to an ECAE process to form a high strength aluminum alloy.Type: GrantFiled: November 28, 2017Date of Patent: December 1, 2020Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Wayne D. Meyer, Frank C. Alford, Marc D. Ruggiero, Patrick K. Underwood, Susan D. Strothers
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Patent number: 10760156Abstract: A method of forming a high strength copper alloy. The method comprises heating a copper material including from about 2 wt. % to about 20 wt. % manganese by weight of the copper material to a temperature above 400° C., allowing the copper material to cool to a temperature from about 325° C. to about 350° C. to form a cooled copper material, and extruding the cooled copper material with equal channel angular extrusion to form a cooled copper manganese alloy.Type: GrantFiled: October 1, 2018Date of Patent: September 1, 2020Assignee: Honeywell International Inc.Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Ira G. Nolander, Michael R. Pinter, Patrick Underwood
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Publication number: 20200270730Abstract: A method of forming a high strength aluminum alloy. The method comprises subjecting an aluminum material containing at least one of magnesium, manganese, silicon, copper, and zinc at a concentration of at least 0.1% by weight to an equal channel angular extrusion (ECAE) process. The method produces a high strength aluminum alloy having an average grain size from about 0.2 ?m to about 0.8 ?m and a yield strength from about 300 MPa to about 650 MPa.Type: ApplicationFiled: March 16, 2020Publication date: August 27, 2020Inventors: Stephane Ferrasse, Susan D. Strothers, Patrick K. Underwood, Marc D. Ruggiero, Wayne D. Meyer, Lucia M. Feng, Frank C. Alford
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Publication number: 20200131611Abstract: A method of forming a high strength aluminum alloy is disclosed. The method includes solutionizing to a temperature ranging from about 5° C. above a standard solutionizing temperature to about 5° C. below an incipient melting temperature for the aluminum material to form a heated aluminum material, which is then quenched. The aluminum material includes at least one of magnesium and silicon as a secondary component at a concentration of at least 0.2% by weight. The cooled aluminum material is subjected to ECAE processing using one of isothermal conditions and non-isothermal conditions. Isothermal conditions include having a billet and a die at the same temperature from about 80° C. to about 200° C. Non-isothermal conditions include having a billet at a temperature from about 80° C. to about 200° C. and a die at a temperature of at most 100° C. The aluminum material is than aged at a temperature from about 100° C. to about 175° C.Type: ApplicationFiled: September 24, 2019Publication date: April 30, 2020Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Patrick Underwood
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Publication number: 20190233935Abstract: A method of forming a copper manganese sputtering target including subjecting a copper manganese billet to a first unidirectional forging step, heating the copper manganese billet to a temperature from about 650° C. to about 750° C., subjecting the copper manganese billet to a second unidirectional forging step, and heating the copper manganese billet to a temperature from about 500° C. to about 650° C. to form a copper alloy.Type: ApplicationFiled: January 14, 2019Publication date: August 1, 2019Inventors: Stephane Ferrasse, Frank C. Alford, Ira G. Nolander, Erik L. Turner, Patrick Underwood
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Publication number: 20190112702Abstract: A method of forming a high strength copper alloy. The method comprises heating a copper material including from about 2 wt. % to about 20 wt. % manganese by weight of the copper material to a temperature above 400° C., allowing the copper material to cool to a temperature from about 325° C. to about 350° C. to form a cooled copper material, and extruding the cooled copper material with equal channel angular extrusion to form a cooled copper manganese alloy.Type: ApplicationFiled: October 1, 2018Publication date: April 18, 2019Inventors: Stephane Ferrasse, Frank C. Alford, Susan D. Strothers, Ira G. Nolander, Michael R. Pinter, Patrick Underwood
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Publication number: 20180323047Abstract: A method of forming a monolithic backing plate comprising using additive manufacturing to form a three dimensional structure of continuous material including forming a substantially planar first side in a first plane, forming a plurality of flow barriers joined to the first side, the plurality of flow barriers having a thickness in a direction perpendicular to the first plane; forming a plurality of flow channels defined between the plurality of flow barriers; and forming a substantially planar second side in the first plane, and uniformly solidifying the material such that the backing plate comprises a uniform, continuous material structure throughout the first side, the plurality of flow barriers, and the second side.Type: ApplicationFiled: October 27, 2016Publication date: November 8, 2018Inventors: Susan D. Strothers, Kevin B. Albaugh, Stephane Ferrasse
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Publication number: 20180308671Abstract: A sputtering target comprising a sputtering material and having a non-planar sputtering surface prior to erosion by use in a sputtering system, the non-planar sputtering surface having a circular shape and comprising a central axis region including a concave curvature feature at the central axis region. The central axis region having a wear profile after erosion by use in a sputtering system for at least 1000 kWhrs including a protuberance including a first outer circumferential wear surface having a first slope. A reference, protruding convex curvature feature for a reference target after sputtering use for the same time includes a second outer circumferential wear surface having a second slope. The protuberance provides a sputtered target having reduced shadowing relative to the reference, protruding convex curvature feature, wherein the first slope is less steep than a second slope.Type: ApplicationFiled: April 6, 2018Publication date: October 25, 2018Inventors: Shih-Yao Lin, Stephane Ferrasse, Jaeyeon Kim, Frank C. Alford