Abstract: This invention relates to a new nonwoven material which has very high Frazier permeability while having substantial hydrostatic head liquid barrier properties. The material is comprised of fibers which are approximately one denier and finer fibers which have sufficient strength properties so as not to need a support scrim. The fabric is quite comfortable because of its breathability, quite soft because of its construction, and protective from liquids from rain to hazardous chemicals.

Abstract: This invention relates to a nonwoven sheet material with high air permeability and substantial hydrostatic head liquid barrier properties. The sheet material is comprised of at least 90%, by weight, melt spun substantially continuous filament polymer fibers having an average cross sectional area of less than about 90 square microns. The sheet material has a basis weight of less than 125 g/m2 and a grab tensile strength of at least 0.7 N/(g/m2). The invention is also directed to a process for melt spinning polymer fibers that can be used to make the nonwoven sheet material of the invention.

Abstract: Yarns of melt-spun polymeric filaments are rapidly quenched, whereby the filaments are cooled by quenching gas that is accelerated along the threadline by being passed through a tube of reduced dimensions with the filaments before they emerge. In particular, a yarn is produced which has an elongation to break of about 100% or more. The yarn is comprised of filaments numbering from 25 to 150. The filaments are less than 4 denier per filament and makeup yarns having low denier spread.

Abstract: This invention relates to a new nonwoven material which has very high Frazier permeability while having substantial hydrostatic head liquid barrier properties. The material is comprised of fibers which are approximately one denier and finer fibers which have sufficient strength properties so as not to need a support scrim. The fabric is quite comfortable because of its breathability, quite soft because of its construction, and protective from liquids from rain to hazardous chemicals.

Abstract: A direct melt spinning process for providing high filament count fine filament polyester yarns having excellent mechanical quality and along-end uniformity and unitary interlace by spinning all the filaments of such high filament count yarn from a single spinneret. Such yarns may be used as direct-use yarns and as draw-feed yarns for preparing drawn flat yarns and draw-textured yarns.

Abstract: A direct melt spinning process for providing high filament count fine filament polyester yarns having excellent mechanical quality and along-end uniformity and unitary interlace by spinning all the filaments of such high filament count yarn from a single spinneret. Such yarns may be used as direct-use yarns and as draw-feed yarns for preparing drawn flat yarns and draw-textured yarns.

Abstract: Polyester mixed fine filament yarns having excellent mechanical quality and uniformity, and preferably with a balance of good dyeability and shrinkage, are prepared by a simplified direct spin-orientation process by selection of polymer and spinning conditions.