Patents by Inventor Stephen L. Mayers

Stephen L. Mayers has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240141541
    Abstract: An apparatus for electroplating a metal on a semiconductor substrate with high control over plated thickness on a die-level includes an ionically resistive ionically permeable element (e.g., a plate with channels), where the element allows for flow of ionic current through the element towards the substrate during electroplating, where the element includes a plurality of regions, each region having a pattern of varied local resistance, and where the pattern of varied local resistance repeats in at least two regions. An electroplating method includes providing a semiconductor substrate to an electroplating apparatus having an ionically resistive ionically permeable element or a grid-like shield having a pattern correlating with a pattern of features on the substrate, and plating metal, while the pattern on the substrate remains spatially aligned with the pattern of the element or the grid-like shield for at least a portion of the total electroplating time.
    Type: Application
    Filed: March 15, 2022
    Publication date: May 2, 2024
    Inventors: Lee Peng Chua, Gabriel Hay Graham, Bryan L. Buckalew, Stephen J. Banik, II, Santosh Kumar, James Isaac Fortner, Robert Rash, Steven T. Mayer
  • Patent number: 7293689
    Abstract: A brazing process for joining copper and copper alloy tubes to a fitting which includes first forming a layer of a high melting temperature noble metal on one end of a copper or copper alloy tube. The plated end is then brazed to a metal ferrule to form a copper alloy-ferrule assembly. The assembly is then furnace brazed to a metal fitting.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: November 13, 2007
    Assignee: United Technologies Corporation
    Inventor: Stephen L. Mayers
  • Patent number: 6787740
    Abstract: The present invention relates to a method for fabricating an integrally bladed rotor which comprises providing a hub section, preferably formed from a titanium based alloy, and welding an airfoil, also preferably formed from a titanium based alloy, to the hub section. The method further comprises partially aging and cooling the hub section prior to welding and aging the airfoil and the weld joint between the airfoil and the hub section subsequent to welding. The post welding aging step is preferably carried out using a novel encapsulated local airfoil heating device having a plurality of heating elements woven into a jacket made from a high temperature cloth material. The method of the present invention may also be used to repair integrally bladed rotors.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: September 7, 2004
    Assignee: United Technologies Corporation
    Inventors: Michael P. Smith, Janet Stanley, David S. Murphy, Robert W. Baumgarten, Thomas DeMichael, Stephen L. Mayers
  • Patent number: 6536110
    Abstract: The present invention relates to a method for-fabricating an integrally bladed rotor which comprises providing a hub section, preferably formed from a titanium based alloy, and welding an airfoil, also preferably formed from a titanium based alloy, to the hub section. The method further comprises partially aging and cooling the hub section prior to welding and aging the airfoil and the weld joint between the airfoil and the hub section subsequent to welding. The post welding aging step is preferably carried out using a novel encapsulated local airfoil heating device having a plurality of heating elements woven into a jacket made from a high temperature cloth material. The method of the present invention may also be used to repair integrally bladed rotors.
    Type: Grant
    Filed: April 17, 2001
    Date of Patent: March 25, 2003
    Assignee: United Technologies Corporation
    Inventors: Michael P. Smith, Janet Stanley, David S. Murphy, Robert W. Baumgarten, Thomas DeMichael, Stephen L. Mayers
  • Publication number: 20030000602
    Abstract: The present invention relates to a method for fabricating an integrally bladed rotor which comprises providing a hub section, preferably formed from a titanium based alloy, and welding an airfoil, also preferably formed from a titanium based alloy, to the hub section. The method further comprises partially aging and cooling the hub section prior to welding and aging the airfoil and the weld joint between the airfoil and the hub section subsequent to welding. The post welding aging step is preferably carried out using a novel encapsulated local airfoil heating device having a plurality of heating elements woven into a jacket made from a high temperature cloth material. The method of the present invention may also be used to repair integrally bladed rotors.
    Type: Application
    Filed: April 17, 2001
    Publication date: January 2, 2003
    Inventors: Michael P. Smith, Janet M. Stanley, David S. Murphy, Robert W. Baumgarten, Thomas DeMichael, Stephen L. Mayers
  • Publication number: 20020195176
    Abstract: The present invention relates to a method for fabricating an integrally bladed rotor which comprises providing a hub section, preferably formed from a titanium based alloy, and welding an airfoil, also preferably formed from a titanium based alloy, to the hub section. The method further comprises partially aging and cooling the hub section prior to welding and aging the airfoil and the weld joint between the airfoil and the hub section subsequent to welding. The post welding aging step is preferably carried out using a novel encapsulated local airfoil heating device having a plurality of heating elements woven into a jacket made from a high temperature cloth material. The method of the present invention may also be used to repair integrally bladed rotors.
    Type: Application
    Filed: August 23, 2002
    Publication date: December 26, 2002
    Inventors: Michael P. Smith, Janet M. Stanley, David S. Murphy, Robert W. Baumgarten, Thomas DeMichael, Stephen L. Mayers
  • Patent number: D367963
    Type: Grant
    Filed: March 13, 1995
    Date of Patent: March 19, 1996
    Inventor: Stephen L. Mayer