Patents by Inventor Stephen R. Heinz
Stephen R. Heinz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11390006Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.Type: GrantFiled: September 26, 2019Date of Patent: July 19, 2022Assignee: The Boeing CompanyInventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
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Patent number: 11098162Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: GrantFiled: November 4, 2019Date of Patent: August 24, 2021Assignee: THE BOEING COMPANYInventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
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Patent number: 10639826Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.Type: GrantFiled: August 31, 2018Date of Patent: May 5, 2020Assignee: The Boeing CompanyInventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
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Publication number: 20200062905Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: ApplicationFiled: November 4, 2019Publication date: February 27, 2020Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
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Publication number: 20200016845Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.Type: ApplicationFiled: September 26, 2019Publication date: January 16, 2020Applicant: The Boeing CompanyInventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
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Patent number: 10501665Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: GrantFiled: May 17, 2018Date of Patent: December 10, 2019Assignee: THE BOEING COMPANYInventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
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Patent number: 10464268Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.Type: GrantFiled: February 23, 2016Date of Patent: November 5, 2019Assignee: The Boeing CompanyInventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
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Patent number: 10465046Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: GrantFiled: June 29, 2018Date of Patent: November 5, 2019Assignee: THE BOEING COMPANYInventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
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Publication number: 20180370087Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.Type: ApplicationFiled: August 31, 2018Publication date: December 27, 2018Applicant: The Boeing CompanyInventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
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Publication number: 20180334598Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: ApplicationFiled: May 17, 2018Publication date: November 22, 2018Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
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Publication number: 20180305497Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: ApplicationFiled: June 29, 2018Publication date: October 25, 2018Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
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Patent number: 10093041Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.Type: GrantFiled: April 11, 2016Date of Patent: October 9, 2018Assignee: The Boeing CompanyInventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
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Patent number: 10011685Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: GrantFiled: March 11, 2016Date of Patent: July 3, 2018Assignee: THE BOEING COMPANYInventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
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Patent number: 9976063Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: GrantFiled: August 25, 2016Date of Patent: May 22, 2018Assignee: THE BOEING COMPANYInventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
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Publication number: 20170291332Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.Type: ApplicationFiled: April 11, 2016Publication date: October 12, 2017Inventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
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Publication number: 20170260332Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: ApplicationFiled: March 11, 2016Publication date: September 14, 2017Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
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Publication number: 20170260432Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.Type: ApplicationFiled: August 25, 2016Publication date: September 14, 2017Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
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Publication number: 20170057181Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.Type: ApplicationFiled: February 23, 2016Publication date: March 2, 2017Applicant: The Boeing CompanyInventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz