Patents by Inventor Stephen R. Heinz

Stephen R. Heinz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11390006
    Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: July 19, 2022
    Assignee: The Boeing Company
    Inventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
  • Patent number: 11098162
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: August 24, 2021
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Patent number: 10639826
    Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: May 5, 2020
    Assignee: The Boeing Company
    Inventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
  • Publication number: 20200062905
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: November 4, 2019
    Publication date: February 27, 2020
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20200016845
    Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.
    Type: Application
    Filed: September 26, 2019
    Publication date: January 16, 2020
    Applicant: The Boeing Company
    Inventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
  • Patent number: 10501665
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: May 17, 2018
    Date of Patent: December 10, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Patent number: 10464268
    Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.
    Type: Grant
    Filed: February 23, 2016
    Date of Patent: November 5, 2019
    Assignee: The Boeing Company
    Inventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz
  • Patent number: 10465046
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: November 5, 2019
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Publication number: 20180370087
    Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.
    Type: Application
    Filed: August 31, 2018
    Publication date: December 27, 2018
    Applicant: The Boeing Company
    Inventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
  • Publication number: 20180334598
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: May 17, 2018
    Publication date: November 22, 2018
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20180305497
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: June 29, 2018
    Publication date: October 25, 2018
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Patent number: 10093041
    Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.
    Type: Grant
    Filed: April 11, 2016
    Date of Patent: October 9, 2018
    Assignee: The Boeing Company
    Inventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
  • Patent number: 10011685
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: July 3, 2018
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Patent number: 9976063
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Grant
    Filed: August 25, 2016
    Date of Patent: May 22, 2018
    Assignee: THE BOEING COMPANY
    Inventors: Christopher H. Childers, Gregg R. Bogucki, Christopher S. Steinman, Stephen R. Heinz
  • Publication number: 20170291332
    Abstract: A method for making a conductive pre-impregnated composite sheet includes the steps of joining a nanomaterial composite sheet, a fiber-reinforcing sheet and a resin system to form a combined sheet, heating the combined sheet, compacting the combined sheet, and cooling the combined sheet to form conductive pre-impregnated composite sheet including the fiber-reinforcing sheet, and the nanomaterial composite sheet coupled to the fiber-reinforcing sheet, wherein the fiber-reinforcing sheet and the nanomaterial composite sheet are embedded in the resin system.
    Type: Application
    Filed: April 11, 2016
    Publication date: October 12, 2017
    Inventors: Daniel J. Braley, Justine M. Truscello, Daniel R. Ferriell, John H. Belk, Stephen R. Heinz
  • Publication number: 20170260332
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: March 11, 2016
    Publication date: September 14, 2017
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20170260432
    Abstract: Aspects of the present disclosure generally describe polyarylether ketones and methods of use.
    Type: Application
    Filed: August 25, 2016
    Publication date: September 14, 2017
    Inventors: Christopher H. CHILDERS, Gregg R. BOGUCKI, Christopher S. STEINMAN, Stephen R. HEINZ
  • Publication number: 20170057181
    Abstract: Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.
    Type: Application
    Filed: February 23, 2016
    Publication date: March 2, 2017
    Applicant: The Boeing Company
    Inventors: John C. Waldrop, III, Matthew S. Thompson, Michael W. Hayes, Stephen R. Heinz