Patents by Inventor Stephen Wagner

Stephen Wagner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10293436
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: May 21, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Sergio Tsuda, Robert Stephen Wagner
  • Publication number: 20190083207
    Abstract: A method for producing a customized, digitally-designed prosthesis in three (3) patient interactions, the method comprising a first patient interaction including the optional tasks of acquiring a patient's intra-oral anatomy, natural anatomical measurements of the patient, and tooth data of the patient, the results of the first patient interaction producing a first data set; Utilizing the first data set to design a first digital prosthesis, the first digital prosthesis being manufactured into a first denture base and obtaining artificial teeth; a second patient interaction including the optional tasks of seating the first denture base in the patient, adjusting the positioning of the artificial teeth to the first denture base, making an interocclusal record with the first denture base, the results of the second patient interaction creating a second data set utilizing the second data set to create a final digital denture, the final digital prosthesis being manufactured into a final dental prosthesis; a third in
    Type: Application
    Filed: September 20, 2017
    Publication date: March 21, 2019
    Inventors: Stephen Wagner, Brian Goodacre, Charles Goodacre, Brent Thompson
  • Publication number: 20190084090
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Application
    Filed: November 7, 2018
    Publication date: March 21, 2019
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Carlos Alberto Pons Siepermann, Sergio Tsuda, Zsigmond Varga, Robert Stephen Wagner
  • Patent number: 10233112
    Abstract: The present invention relates to a process for cutting and separating interior contours in thin substrates of transparent materials, in particular glass. The method involves the utilization of an ultra-short pulse laser to form perforation or holes in the substrate, that may be followed by use of a CO2 laser beam to promote full separation about the perforated line.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: March 19, 2019
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Hackert, Sasha Marjanovic, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10183885
    Abstract: The present disclosure relates to a process for cutting and separating arbitrary shapes of thin substrates of transparent materials, particularly tailored composite fusion drawn glass sheets, and the disclosure also relates to a glass article prepared by the method. The developed laser method can be tailored for manual separation of the parts from the panel or full laser separation by thermally stressing the desired profile. The self-separation method involves the utilization of an ultra-short pulse laser that can be followed by a CO2 laser (coupled with high pressure air flow) for fully automated separation.
    Type: Grant
    Filed: April 25, 2017
    Date of Patent: January 22, 2019
    Assignee: Corning Incorporated
    Inventors: Dana Craig Bookbinder, Stephan Lvovich Logunov, Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Kamjula Pattabhirami Reddy, Pushkar Tandon, Sergio Tsuda, Natesan Venkataraman, Robert Stephen Wagner
  • Patent number: 10179748
    Abstract: A method of laser processing a material to form a separated part. The method includes focusing a pulsed laser beam into a laser beam focal line, viewed along the beam propagation direction, directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a hole or fault line along the laser beam focal line within the material, and directing a defocused carbon dioxide (CO2) laser from a distal edge of the material over the plurality of holes to a proximal edge of the material.
    Type: Grant
    Filed: May 3, 2017
    Date of Patent: January 15, 2019
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 10144093
    Abstract: Forming holes in a material includes focusing a pulsed laser beam into a laser beam focal line oriented along the beam propagation direction and directed into the material, the laser beam focal line generating an induced absorption within the material, the induced absorption producing a defect line along the laser beam focal line within the material, and translating the material and the laser beam relative to each other, thereby forming a plurality of defect lines in the material, and etching the material in an acid solution to produce holes greater than 1 micron in diameter by enlarging the defect lines in the material. A glass article includes a stack of glass substrates with formed holes of 1-100 micron diameter extending through the stack.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: December 4, 2018
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Garrett Andrew Piech, Shyamala Shanmugam, Carlos Alberto Pons Siepermann, Sergio Tsuda, Zsigmond Varga, Robert Stephen Wagner
  • Publication number: 20180237329
    Abstract: A method of printing a 3D object includes feeding one or more preformed materials from a feed outlet into a build zone in which a hot spot is located and using the hot spot to selectively heat the one or more preformed materials to a viscous state. Object layers are formed by depositing portions of the preformed materials on a build surface, or on another object layer on the build surface, while effecting relative motion between the build surface and the feed outlet.
    Type: Application
    Filed: August 12, 2016
    Publication date: August 23, 2018
    Inventors: Christopher William Drewnowski, Michael Thomas Gallagher, Scott Michael Jarvis, Xinghua Li, Moussa N'Gom, Robert Stephen Wagner, Nicholas Ryan Wheeler
  • Publication number: 20180186693
    Abstract: Strengthened glass articles having laser etched features, electronic devices, and methods of fabricating etched features in strengthened glass articles are disclosed. In one embodiment, a strengthened glass article includes a first strengthened surface layer and a second strengthened surface layer under a compressive stress and extending from a first surface and a second surface, respectively, of the strengthened glass article to a depth of layer, and a central region between the first strengthened surface layer and the second strengthened surface layer that is under tensile stress. The strengthened glass article further includes at least one etched feature formed by laser ablation within the first surface or the second surface having a depth that is less than the depth of layer and a surface roughness that is greater than a surface roughness of the first surface or second surface outside of the at least one etched feature.
    Type: Application
    Filed: February 27, 2018
    Publication date: July 5, 2018
    Inventors: Johannes Moll, James Joseph Price, Alranzo Boh Ruffin, Sergio Tsuda, Robert Stephen Wagner, James Joseph Watkins
  • Publication number: 20180179100
    Abstract: The present invention relates to a laser cutting technology for cutting and separating thin substrates of transparent materials, for example to cutting of display glass compositions mainly used for production of Thin Film Transistors (TFT) devices. The described laser process can be used to make straight cuts, for example at a speed of >1 m/sec, to cut sharp radii outer corners (<1 mm), and to create arbitrary curved shapes including forming interior holes and slots. A method of laser processing an alkaline earth boro-aluminosilicate glass composite workpiece includes focusing a pulsed laser beam into a focal line. The focal line is directed into the glass composite workpiece, generating induced absorption within the material. The workpiece and the laser beam are translated relative to each other to form a plurality of defect lines along a contour, with adjacent defect lines have a spacing of 0.1-20 microns.
    Type: Application
    Filed: November 14, 2017
    Publication date: June 28, 2018
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Helmut Schillinger, Sergio Tsuda, Robert Stephen Wagner
  • Publication number: 20180141846
    Abstract: A method for making a laminate structure comprising a first glass layer, a second glass layer, and at least one polymer interlayer intermediate the first and second glass layers. The first glass layer can be comprised of a strengthened glass having a first portion with a first surface compressive stress and a first depth of layer of compressive stress and a second portion with a second surface compressive stress and a second depth of layer of compressive stress. In other embodiments, the second glass layer can be comprised of a strengthened glass having a third portion with a third surface compressive stress and a third depth of layer of compressive stress and a fourth portion with a fourth surface compressive stress and a fourth depth of layer of compressive stress.
    Type: Application
    Filed: January 17, 2018
    Publication date: May 24, 2018
    Inventors: Thomas Michael Cleary, Mark Stephen Friske, Robert Stephen Wagner
  • Patent number: 9938186
    Abstract: Strengthened glass articles having laser etched features, electronic devices, and methods of fabricating etched features in strengthened glass articles are disclosed. In one embodiment, a strengthened glass article includes a first strengthened surface layer and a second strengthened surface layer under a compressive stress and extending from a first surface and a second surface, respectively, of the strengthened glass article to a depth of layer, and a central region between the first strengthened surface layer and the second strengthened surface layer that is under tensile stress. The strengthened glass article further includes at least one etched feature formed by laser ablation within the first surface or the second surface having a depth that is less than the depth of layer and a surface roughness that is greater than a surface roughness of the first surface or second surface outside of the at least one etched feature.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: April 10, 2018
    Assignee: CORNING INCORPORATED
    Inventors: Johannes Moll, James Joseph Price, Alranzo Boh Ruffin, Sergio Tsuda, Robert Stephen Wagner, James Joseph Watkins
  • Publication number: 20180068868
    Abstract: Articles including a glass-based substrate with holes, semiconductor packages including an article with holes, and methods of fabricating holes in a substrate are disclosed. In one embodiment, an article includes a glass-based substrate having a first surface, a second surface, and at least one hole extending from the first surface. The at least one hole has an interior wall having a surface roughness Ra that is less than or equal to 1 ?m. The at least one hole has a first opening having a first diameter that is present the first surface. A first plane is defined by the first surface of the glass-based substrate based on an average thickness of the glass-based substrate. A ratio of a depression depth to the first diameter of the at least one hole is less than or equal to 0.007.
    Type: Application
    Filed: September 6, 2017
    Publication date: March 8, 2018
    Inventors: Andres Covarrubias Jaramillo, Yuhui Jin, Frank Andrew Kramer, IV, Ekaterina Aleksandrovna Kuksenkova, Daniel Wayne Levesque, JR., Garrett Andrew Piech, Aric Bruce Shorey, Robert Stephen Wagner
  • Patent number: 9908805
    Abstract: A method of providing locally annealed regions for a glass article comprising: (a) providing a strengthened glass article having a first surface compressive stress and a first depth of layer of compressive stress; (b) targeting first portions of the glass article on a first side thereof; (c) annealing the targeted first portions to a second surface compressive stress and a second depth of layer of compressive stress; and (d) repeating steps (b) and (c) to create a pattern of annealed portions of the glass article on the first side thereof. Targeted annealing can be done e.g. by focusing a laser or using microwave energy or an induction source. A method for making a laminate structure comprising a first glass layer (12), a second glass layer (16), and at least one polymer interlayer (14) intermediate the first and second glass layers.
    Type: Grant
    Filed: August 21, 2014
    Date of Patent: March 6, 2018
    Assignee: CORNING INCORPORATED
    Inventors: Thomas Michael Cleary, Mark Stephen Friske, Robert Stephen Wagner
  • Publication number: 20180057390
    Abstract: The present invention relates to a laser cutting technology for cutting and separating thin substrates of transparent materials, for example to cutting of display glass compositions mainly used for production of Thin Film Transistors (TFT) devices. The described laser process can be used to make straight cuts, for example at a speed of >0.25 m/sec, to cut sharp radii outer corners (<1 mm), and to create arbitrary curved shapes including forming interior holes and slots. A method of laser processing an alkaline earth boro-aluminosilicate glass composite workpiece includes focusing a pulsed laser beam into a focal line. The pulsed laser produces pulse bursts with 5-20 pulses per pulse burst and pulse burst energy of 300-600 micro Joules per burst. The focal line is directed into the glass composite workpiece, generating induced absorption within the material.
    Type: Application
    Filed: March 23, 2016
    Publication date: March 1, 2018
    Inventors: Thomas Hackert, Xinghua Li, Sasha Marjanovic, Moussa N'Gom, David Andrew Pastel, Garrett Andrew Piech, Daniel Schnitzler, Robert Stephen Wagner, James Joseph Watkins
  • Publication number: 20180044219
    Abstract: Processes of chamfering and/or beveling an edge of a glass or other substrate of arbitrary shape using lasers are described herein. Three general methods to produce chamfers on glass substrates are disclosed. The first method involves cutting the edge with the desired chamfer shape utilizing an ultra-short pulse laser. Treatment with the ultra-short laser may be optionally followed by a CO2 laser for fully automated separation. The second method is based on thermal stress peeling of a sharp edge corner, and it has been demonstrated to work with different combination of an ultrashort pulse and/or CO2 lasers. A third method relies on stresses induced by ion exchange to effect separation of material along a fault line produced by an ultra-short laser to form a chamfered edge of desired shape.
    Type: Application
    Filed: July 26, 2017
    Publication date: February 15, 2018
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Helmut Schillinger, Sergio Tsuda, Robert Stephen Wagner
  • Publication number: 20180029920
    Abstract: Methods are provided for laser processing arbitrary shapes of molded 3D thin transparent brittle parts from substrates with particular interest in substrates formed from strengthened or non-strengthened Corning Gorilla® glass (all codes). The developed laser methods can be tailored for manual separation of the parts from the panel or full laser separation by thermal stressing the desired profile. Methods can be used to form 3D surfaces with small radii of curvature. The method involves the utilization of an ultra-short pulse laser that may be optionally followed by a CO2 laser for fully automated separation.
    Type: Application
    Filed: July 28, 2017
    Publication date: February 1, 2018
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner
  • Patent number: 9850160
    Abstract: The present invention relates to a laser cutting technology for cutting and separating thin substrates of transparent materials, for example to cutting of display glass compositions mainly used for production of Thin Film Transistors (TFT) devices. The described laser process can be used to make straight cuts, for example at a speed of >1 m/sec, to cut sharp radii outer corners (<1 mm), and to create arbitrary curved shapes including forming interior holes and slots. A method of laser processing an alkaline earth boro-aluminosilicate glass composite workpiece includes focusing a pulsed laser beam into a focal line. The focal line is directed into the glass composite workpiece, generating induced absorption within the material. The workpiece and the laser beam are translated relative to each other to form a plurality of defect lines along a contour, with adjacent defect lines have a spacing of 0.1-20 microns.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: December 26, 2017
    Assignee: Corning Incorporated
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Helmut Schillinger, Sergio Tsuda, Robert Stephen Wagner
  • Publication number: 20170355633
    Abstract: An apparatus includes a fiber feeding system to deposit a fiber on an edge of the glass article and a laser system. The laser system is positioned to project a first and a second laser beam onto a first and a second side of the fiber, respectively. The laser system is positioned to project a third laser beam onto the edge of the glass article. A method includes advancing a glass article relative to a fiber; positioning the fiber in relation to an edge of the glass article, contacting a first side of the fiber with a first laser beam, contacting a second side of the fiber with a second laser beam, depositing the fiber on the edge of the glass article, and contacting the edge of the glass article with a third laser beam.
    Type: Application
    Filed: October 29, 2015
    Publication date: December 14, 2017
    Inventors: Thomas Roger Cook, Christopher William Drewnowski, Peter Knowles, Geunsik Lim, Moussa N'Gom, Irene Mona Peterson, Robert Stephen Wagner
  • Patent number: 9815730
    Abstract: Methods are provided for laser processing arbitrary shapes of molded 3D thin transparent brittle parts from substrates with particular interest in substrates formed from strengthened or non-strengthened Corning Gorilla® glass (all codes). The developed laser methods can be tailored for manual separation of the parts from the panel or full laser separation by thermal stressing the desired profile. Methods can be used to form 3D surfaces with small radii of curvature. The method involves the utilization of an ultra-short pulse laser that may be optionally followed by a CO2 laser for fully automated separation.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: November 14, 2017
    Assignee: CORNING INCORPORATED
    Inventors: Sasha Marjanovic, Albert Roth Nieber, Garrett Andrew Piech, Sergio Tsuda, Robert Stephen Wagner