Patents by Inventor Steve Xunhu Dai

Steve Xunhu Dai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11990252
    Abstract: A combination of materials and processing parameters have been developed for hermetic seals for electrical feedthroughs in high performance applications. A glass-ceramic forms a hermetic seal between a stainless steel shell and a platinum-nickel-based (Pt—Ni) pin alloy for electrical feedthroughs. The glass-ceramic is processed to develop a coefficient of thermal expansion (CTE) slightly higher than the pin alloy but lower than the stainless steel. The seal system employing the new processing conditions and Pt—Ni-based pin alloy alleviates several problems encountered in previous seal systems and improves the hermetic connector performance.
    Type: Grant
    Filed: April 12, 2021
    Date of Patent: May 21, 2024
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventors: Donald F. Susan, Zahra Ghanbari, Steve Xunhu Dai, Brenton Elisberg, Edward F. Smith, III, Patrick K Bowen
  • Publication number: 20210327614
    Abstract: A combination of materials and processing parameters have been developed for hermetic seals for electrical feedthroughs in high performance applications. A glass-ceramic forms a hermetic seal between a stainless steel shell and a platinum-nickel-based (Pt—Ni) pin alloy for electrical feedthroughs. The glass-ceramic is processed to develop a coefficient of thermal expansion (CTE) slightly higher than the pin alloy but lower than the stainless steel. The seal system employing the new processing conditions and Pt—Ni-based pin alloy alleviates several problems encountered in previous seal systems and improves the hermetic connector performance.
    Type: Application
    Filed: April 12, 2021
    Publication date: October 21, 2021
    Inventors: Donald F. Susan, Zahra Ghanbari, Steve Xunhu Dai, Brenton Elisberg, Edward F. Smith, III, Patrick K. Bowen
  • Patent number: 10843964
    Abstract: The present invention relates to structure including an interfacial seal between a glass-ceramic component and a metal component, as well as methods for forming such structures. In particular embodiments, the interfacial seal includes a metal oxide. Such interfacial seals can be beneficial for, e.g., hermetic seals between a glass-ceramic component and a metal component.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: November 24, 2020
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventor: Steve Xunhu Dai
  • Publication number: 20200109085
    Abstract: The present invention relates to structure including an interfacial seal between a glass-ceramic component and a metal component, as well as methods for forming such structures. In particular embodiments, the interfacial seal includes a metal oxide. Such interfacial seals can be beneficial for, e.g., hermetic seals between a glass-ceramic component and a metal component.
    Type: Application
    Filed: November 22, 2019
    Publication date: April 9, 2020
    Inventor: Steve Xunhu Dai
  • Patent number: 10562815
    Abstract: The present invention relates to structure including an interfacial seal between a glass-ceramic component and a metal component, as well as methods for forming such structures. In particular embodiments, the interfacial seal includes a metal oxide. Such interfacial seals can be beneficial for, e.g., hermetic seals between a glass-ceramic component and a metal component.
    Type: Grant
    Filed: November 1, 2016
    Date of Patent: February 18, 2020
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventor: Steve Xunhu Dai
  • Patent number: 10059625
    Abstract: The present invention relates to glass-ceramic compositions, as well as methods for forming such composition. In particular, the compositions include various polymorphs of silica that provide beneficial thermal expansion characteristics (e.g., a near linear thermal strain). Also described are methods of forming such compositions, as well as connectors including hermetic seals containing such compositions.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: August 28, 2018
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventors: Steve Xunhu Dai, Mark A. Rodriguez, Nathanael L. Lyon
  • Patent number: 9878944
    Abstract: The present invention relates to glass-ceramic compositions, as well as methods for forming such composition. In particular, the compositions include various polymorphs of silica that provide beneficial thermal expansion characteristics (e.g., a near linear thermal strain). Also described are methods of forming such compositions, as well as connectors including hermetic seals containing such compositions.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: January 30, 2018
    Assignee: National Technology & Engineering Solutions of Sandia, LLC
    Inventors: Steve Xunhu Dai, Mark A. Rodriguez, Nathanael L. Lyon
  • Publication number: 20180002227
    Abstract: The present invention relates to glass-ceramic compositions, as well as methods for forming such composition. In particular, the compositions include various polymorphs of silica that provide beneficial thermal expansion characteristics (e.g., a near linear thermal strain). Also described are methods of forming such compositions, as well as connectors including hermetic seals containing such compositions.
    Type: Application
    Filed: September 12, 2017
    Publication date: January 4, 2018
    Inventors: Steve Xunhu Dai, Mark A. Rodriguez, Nathanael L. Lyon