Abstract: A method is taught for removing bubbles from a coating solution prior to a coating operation. The method comprises debubbling the coating solution in a tank open to atmosphere to remove bubbles having a diameter in the range of from about 200 to 300 &mgr;m and greater therefrom; flowing the coating solution from the tank to a bubble elimination tube; debubbling the coating solution in the bubble elimination tube to remove bubbles from the coating solution having a diameter greater than about 200 &mgr;m, the bubble elimination tube preferably including at least one ultrasonic horn; flowing the coating solution from the bubble elimination tube through an end cap round ultrasonic bubble eliminator, the end cap round ultrasonic bubble eliminator removing remaining bubbles in the coating solution having a diameter greater than about 30 &mgr;m; and delivering the coating solution from the end cap round ultrasonic bubble eliminator to the downstream coating operation.

Abstract: A multiport valve is taught for regulating flow of liquid therethrough originating from at least two sources. The valve includes a three cylindrical valve chambers each having a piston residing therein such that through actuation of the pistons flow through each valve chamber can be permitted or stopped independently. There is an inlet port that tangentially intercepts the first cylindrical valve chamber and there is an outlet port that tangentially intercepts an intermediate cylindrical valve chamber. The design of the three valve chambers and the inlet and outlet ports to the valve chambers effectively eliminates any bubble traps in the valve and allows bubbles to be swept from the valve chambers.

Abstract: A method and apparatus for switching a supply to a process from a first vessel to a second vessel. Liquid is flowed from the first vessel through a first outlet conduit through a vessel selection valve, including first and second switch valves, to the process. A conductivity sensor measures the conductivity level of the liquid in the first outlet conduit at a point upstream of the selection valve and a computer compares the conductivity level to a predetermined range. The computer signals an isolation valve, in a second outlet conduit from the second vessel, to open and allow liquid to displace air in the second outlet conduit from the second vessel to the selection valve. The computer determines a delay to allow liquid below the first conductivity sensor to reach the first switch valve, then closes the first switch valve and opens the second switch valve.

Abstract: A method is taught for removing bubbles from a coating solution prior to a coating operation. The method comprises debubbling the coating solution in a tank open to atmosphere to remove bubbles having a diameter in the range of from about 200 to 300 &mgr;m and greater therefrom; flowing the coating solution from the tank to a bubble elimination tube; debubbling the coating solution in the bubble elimination tube to remove bubbles from the coating solution having a diameter greater than about 200 &mgr;m, the bubble elimination tube preferably including at least one ultrasonic horn; flowing the coating solution from the bubble elimination tube through an end cap round ultrasonic bubble eliminator, the end cap round ultrasonic bubble eliminator removing remaining bubbles in the coating solution having a diameter greater than about 30 &mgr;m; and delivering the coating solution from the end cap round ultrasonic bubble eliminator to the downstream coating operation.

Abstract: A method and apparatus is taught for switching supply to a downstream process from a first vessel containing a first batch of a liquid composition to a second vessel containing a second batch of the liquid composition. The liquid is flowed from the first vessel through a first outlet conduit from the first vessel and through a vessel selection valve to the downstream process, the vessel selection valve including a first switch valve and a second switch valve. A conductivity sensor measures the conductivity level of the liquid composition at a point in the outlet conduit from the first vessel before the vessel selection valve and a computer compares the conductivity level to a predetermined range. The computer signals a vessel isolation valve in the second outlet conduit from the second vessel to open thereby displacing air in the second outlet conduit and filling the second outlet conduit with the liquid composition from the second vessel to the vessel selection valve.

Abstract: A method is taught for debubbling a liquid composition containing entrained gas bubbles that increases the effectiveness of ultrasonic debubbling apparatus employed. The method comprises the steps of immersing an ultrasonic horn in water, the horn being contained within a vessel and coupled to a pair of transducers; adjusting an RF generator connected to the pair of transducers to produce a signal at or near a parallel resonance frequency of the pair of transducers; fixing the RF generator at a constant voltage level; and flowing the liquid composition to be debubbled through the vessel with the RF generator operating at constant voltage level and at a variable operating power level that varies with the viscosity of the liquid composition.

Abstract: A multiport valve is taught for regulating flow of liquid therethrough originating from at least two sources. The valve includes a three cylindrical valve chambers each having a piston residing therein such that through actuation of the pistons flow through each valve chamber can be permitted or stopped independently. There is an inlet port that tangentially intercepts the first cylindrical valve chamber and there is an outlet port that tangentially intercepts an intermediate cylindrical valve chamber. The design of the three valve chambers and the inlet and outlet ports to the valve chambers effectively eliminates any bubble traps in the valve and allows bubbles to be swept from the valve chambers.

Abstract: A method for switching filters on-line while continuously supplying a fluid to a downstream operation such as a photographic product coating device comprising transmitting the fluid to a filter selection valve having a first flow path therethrough to a first filter and a second flow path therethrough to a second filter; flowing the fluid through the first flow path and through the first filter to a filter diverter valve having a first fluid from the first filter to the downstream operation, a second fluid path from the second filter to the downstream operation, a third fluid path from the first filter to a drain, and a fourth fluid path from the second filter to the drain; directing the fluid through the first fluid path; determining when the first filter will soon become inoperable; opening the second flow path through the filter selection valve and opening the fourth fluid path through the filter diverter valve; closing the fourth fluid path after the fluid has flowed through the second filter but prior to

Abstract: A method is taught for debubbling a liquid composition containing entrained gas bubbles that increases the effectiveness of ultrasonic debubbling apparatus employed. The method comprises the steps of immersing an ultrasonic horn in water, the horn being contained within a vessel and coupled to a pair of transducers; adjusting an RF generator connected to the pair of transducers to produce a signal at or near a parallel resonance frequency of the pair of transducers; fixing the RF generator at a constant voltage level; and flowing the liquid composition to be debubbled through the vessel with the RF generator operating at constant voltage level and at a variable operating power level that varies with the viscosity of the liquid composition.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A method and apparatus for blending consecutive batches of photographic emulsions which includes two modified passive liquefaction apparatus, each capable of independent batch melt production. Each modified liquefaction apparatus has a metering pump associated therewith to draw melt therefrom and deliver the melt to a surge pot from which the melt can be pumped to the coating operation. Each metering pump is flow controlled and the discharge lines combined to allow for static in-line mixing of the two metering pump discharges. A control system allows for regulated flow from each of the metering pumps such that the transition of drawing from the first liquefaction apparatus to the second liquefaction apparatus occurs well in advance of the exhaustion of the melt in the liquefaction apparatus.

Abstract: A method and apparatus for evaluating the end cap round transducer horn assemblies used in debubbling operations wherein the ECR THA can be evaluated off-line at both high and low power and on-line by making electrical measurements on the ECR THA. The electrical measurements are used to characterize the physical condition of the piezoelectric ceramics of the THA. A test box is employed to practice the method. The test box is connected between the THA and a signal analyzer. Power is supplied to the THA and the electrical signals across the THA are sampled. The sampled electrical signals are transmitted to the signal analyzer while maintaining the amplitude and phase relationship thereof. The sampled electrical signals are used to generate an impedance trace for the particular THA. That impedance trace is compared to a model impedance trace. In such manner, it can be determined whether the ECR THA is operational.

Abstract: A device for producing discrete rolls of chilled solutions or dispersions wherein the combination of a distribution bar, an auxiliary weir hopper and a puddle hopper allows for continuous coating of a rotating chiller drum in producing discrete rolls separated from each other by a time gap built into the deposition of the solutions or dispersions from the hopper to the rotating chilled drum.

Abstract: Photographic emulsions are quickly chilled to a homogeneous, particulate gel by injection of carbon dioxide coolant, while the emulsion is agitated. This process is carried out in a housing having a pair of parallel auger screws to transport emulsion circuitously within the housing. Carbon dioxide coolant is injected through a plurality of nozzles in the housing and is then removed from the housing through a vent line.

Abstract: The present invention is a cone insert for a liquefaction kettle. Pads on the bottom of the cone separate the cone from the surface of the kettle. Solid material is added to the top of the cone. Solid material is melted on demand by an internal spray kettle ring. The cone insert provides continuous liquefaction and prevents sensitometric shift in photographic emulsions.

Abstract: A liquefying apparatus for melting and blending solid materials includes a hopper with a coiled heating element disposed therein which supports and melts the solid materials into liquid form. The hopper is segmented into a plurality of compartments and as the solid material melts the liquid is collected in the lower portion of the hopper. The collected liquid is continuously agitated to ensure that there are no concentration pockets. The lower section is also provided with a deaeration device to prevent entrained air from entering the liquid.