Patents by Inventor Steven E. Lusk
Steven E. Lusk has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11406958Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.Type: GrantFiled: November 11, 2020Date of Patent: August 9, 2022Assignee: Phillips 66 CompanyInventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
-
Patent number: 11066608Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.Type: GrantFiled: November 11, 2020Date of Patent: July 20, 2021Assignee: Phillips 66 CompanyInventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
-
Publication number: 20210139795Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.Type: ApplicationFiled: November 11, 2020Publication date: May 13, 2021Applicant: PHILLIPS 66 COMPANYInventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
-
Publication number: 20210138429Abstract: The present disclosure relates generally processes and systems for converting a C2-C7 light alkanes feed to liquid transportation fuels or value-added chemicals. The feed is contacted with an aromatization catalyst at a temperature and pressure that selectively converts C4 and larger alkanes to an intermediate product comprising monocyclic aromatics and olefins. Following separation of the aromatics and C5+ hydrocarbons from the intermediate product, unconverted C2-C3 alkanes are thermally-cracked to produce olefins that are subsequently oligomerized to produce a liquid transportation fuel blend stock or value-added chemicals.Type: ApplicationFiled: November 11, 2020Publication date: May 13, 2021Applicant: PHILLIPS 66 COMPANYInventors: Jianhua Yao, Neal D. McDaniel, Bruce B. Randolph, Robert M. Walston, Anthony O. Baldridge, James A. Suttil, Soumen Kundu, Hong Xie, Steven E. Lusk
-
Patent number: 10981847Abstract: The present disclosure relates to processes that catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.Type: GrantFiled: October 4, 2019Date of Patent: April 20, 2021Assignee: Phillips 66 CompanyInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
-
Patent number: 10982158Abstract: The present disclosure relates to systems operable to catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.Type: GrantFiled: October 4, 2019Date of Patent: April 20, 2021Assignee: Phillips 66 CompanyInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
-
Patent number: 10815438Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.Type: GrantFiled: March 26, 2019Date of Patent: October 27, 2020Assignee: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston
-
Patent number: 10774017Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. The process provides increased yields of upgraded hydrocarbon products that possess the characteristics of a liquid transportation fuel or a blend component thereof.Type: GrantFiled: March 26, 2019Date of Patent: September 15, 2020Assignee: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston, Jr.
-
Patent number: 10745328Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.Type: GrantFiled: March 26, 2019Date of Patent: August 18, 2020Assignee: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston, Jr.
-
Publication number: 20200109341Abstract: The present disclosure relates to systems operable to catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.Type: ApplicationFiled: October 4, 2019Publication date: April 9, 2020Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
-
Publication number: 20200109095Abstract: The present disclosure relates to processes that catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.Type: ApplicationFiled: October 4, 2019Publication date: April 9, 2020Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
-
Patent number: 10487277Abstract: Systems operable to produce liquid transportation fuels by converting a hydrocarbon feed stream that comprises both isopentane and n-pentane. The system separates the hydrocarbon feed stream to form a first fraction comprising isopentane and smaller hydrocarbons, and a second fraction comprising n-pentane and larger components of the hydrocarbon feeds stream. Each fraction is then catalytically-activated in a separate activation reactor containing a separate activation catalyst, where the conditions maintained in each reactor are selected to maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Optionally, the first activation reactor is maintained at a lower temperature than the second activation reactor.Type: GrantFiled: March 26, 2019Date of Patent: November 26, 2019Assignee: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Steven E. Lusk, Robert M. Walston, Jr.
-
Publication number: 20190300805Abstract: The present disclosure relates generally to systems operable to produce liquid transportation fuels by converting a hydrocarbon feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. The system separates the hydrocarbon feed stream to form a first fraction comprising isopentane and smaller hydrocarbons, and a second fraction comprising n-pentane and larger components of the hydrocarbon feeds stream. Each fraction is then catalytically-activated in a separate activation reactor containing a separate activation catalyst, where the conditions maintained in each reactor are selected to maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first activation reactor is maintained at a lower temperature than the second activation reactor.Type: ApplicationFiled: March 26, 2019Publication date: October 3, 2019Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Mazi Sardashti, Steven E. Lusk, Robert M. Walston
-
Publication number: 20190300454Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction. The process provides increased yields of upgraded hydrocarbon products that possess the characteristics of a liquid transportation fuel or a blend component thereof.Type: ApplicationFiled: March 26, 2019Publication date: October 3, 2019Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Mazi Sardashti, Steven E. Lusk, Robert M. Walton
-
Publication number: 20190300804Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.Type: ApplicationFiled: March 26, 2019Publication date: October 3, 2019Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Mazi Sardashti, Steven E. Lusk, Robert M. Walston
-
Publication number: 20190300455Abstract: The present disclosure relates generally to processes and systems for producing liquid transportation fuels by converting a feed stream that comprises both isopentane and n-pentane, and optionally, some C6+ hydrocarbons. Isopentane and smaller hydrocarbons are separated to form a first fraction while n-pentane and larger components of the feed stock form a second fraction. Each fraction is then catalytically-activated in a separate reaction zone with a separate catalyst, where the conditions maintained in each zone maximize the conversion of each fraction to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. In certain embodiments, the first fraction is activated at a lower temperature than the second fraction.Type: ApplicationFiled: March 26, 2019Publication date: October 3, 2019Applicant: PHILLIPS 66 COMPANYInventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Soumen Kundu, Jianhua Yao, Bruce B. Randolph, Mazi Sardashti, Steven E. Lusk, Robert M. Walston
-
Patent number: 10400182Abstract: The present disclosure relates generally processes and systems for converting a mixture of light hydrocarbons to liquid transportation fuels by first cracking the light hydrocarbons to an intermediate comprising olefins, which is converted by contacting with a catalyst comprising at least one zeolite in two separate conversion stages with an intervening recovery of liquid product. The first stage conversion favors oligomerization of larger olefins to form diesel range products that are collected prior to directing unconverted smaller olefins to be oligomerized in a second stage conversion conducted at a higher temperature and lower pressure.Type: GrantFiled: January 15, 2018Date of Patent: September 3, 2019Assignee: Phillips 66 CompanyInventors: Jianhua Yao, Hong Xie, Bruce B. Randolph, Steven E. Lusk, Dhananjay B. Ghonasgi, Jonathan R. Marda
-
Patent number: 10252955Abstract: The present disclosure relates generally processes and systems for converting a mixture of light hydrocarbons to liquid transportation fuels by first cracking the light hydrocarbons to an intermediate comprising olefins, which is converted by contacting with a catalyst comprising at least one zeolite in two separate conversion stages with an intervening recovery of liquid product. The first stage conversion favors oligomerization of larger olefins to form diesel range products that are collected prior to directing unconverted smaller olefins to be oligomerized in a second stage conversion conducted at a higher temperature and lower pressure.Type: GrantFiled: January 15, 2018Date of Patent: April 9, 2019Assignee: Phillips 66 CompanyInventors: Jianhua Yao, Hong Xie, Bruce B. Randolph, Steven E. Lusk, Dhananjay B. Ghonasgi, Jonathan R. Marda
-
Patent number: 10232356Abstract: A catalyst comprising NiO, a metal mixture comprising at least one of MoO3 or WO3, a mixture comprising at least one of SiO2 and Al2O3, and P2O5. In this embodiment the metal sites on the catalyst are sulfided and the catalyst is capable of removing tar from a synthesis gas while performing methanation and water gas shift reactions at a temperature range from 300° C. to 600° C.Type: GrantFiled: July 21, 2014Date of Patent: March 19, 2019Assignee: Lummus Technology Inc.Inventors: Sourabh S. Pansare, Joe D. Allison, Steven E. Lusk, Albert C. Tsang
-
Patent number: 10174258Abstract: The present disclosure relates generally to a two-stage biomass pyrolysis processes that maximize pyrolysis vapor yield from a lignocellulosic biomass while being conducive to commercial-scale throughput of biomass. A lignocellulosic feedstock is first pyrolyzed in a reactor first stage comprising at least one auger at a temperature and residence time that produces pyrolysis vapors derived predominantly from cellulose and hemi-cellulose fractions of the feedstock. Partially-pyrolyzed feedstock from the reactor first stage is then pyrolyzed in a reactor second stage at a higher temperature for an additional residence time to produce additional pyrolysis vapors that are predominantly derived from lignin. Certain embodiments arrange multiple reactor first stages around a single reactor second stage.Type: GrantFiled: February 17, 2017Date of Patent: January 8, 2019Assignee: Phillips 66 CompanyInventors: Dustin L. Dalluge, Steven E. Lusk, Samuel T. Jones, Johnathan T. Gorke