Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: Unitized packages for containing and dispensing a product material are described herein. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: A device for containing and releasing a sample material having a first structural layer, a second structural layer, and a frangible layer containing a sample material attaching the first structural layer to the second structural layer. The sample material may be a fragrance. The device may further include a substrate such as a printed carrier sheet having a first panel and a second panel. The sampler may be placed on the second panel and the first panel is folded over the sampler to form the device. When the substrate is unfolded, the frangible layer separates for access to the sample material.

Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: The invention generally relates to unitized packages and a method of manufacturing the unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape. and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate barrier layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: The invention generally relates to unitized packages for containing and dispensing a product material. In particular, the unitized packages comprise a printed base card and a fluid vessel permanently bonded to the printed base card. The fluid vessel comprises a first laminate bather layer comprising at least one layer of a biaxially oriented thermoplastic polymer, a portion of which is formed into a modified dome shape, and a planar second laminate barrier layer. The first and second laminate barrier layers are sealed together to form a fluid-tight enclosure, wherein the product material substantially fills the enclosure and the modified dome shape is resiliently sustainable. A method of manufacturing the unitized packages as described above is also provided. In particular, the method includes forming a portion of the first laminate barrier layer comprising the biaxially oriented polymer into the modified dome shape using a force such as pressurized gas.

Abstract: A device for containing and releasing a sample material having a first structural layer, a second structural layer, and a frangible layer containing a sample material attaching the first structural layer to the second structural layer. The sample material may be a fragrance. The device may further include a substrate such as a printed carrier sheet having a first panel and a second panel. The sampler may be placed on the second panel and the first panel is folded over the sampler to form the device. When the substrate is unfolded, the frangible layer separates for access to the sample material.

Abstract: A device for containing and releasing a volatile substance having a lower vapor barrier layer; a fluid reservoir melt bonded to the lower vapor barrier layer and a volatile substance absorbed in the fluid reservoir; and an upper vapor barrier layer peelably sealed to the lower vapor barrier layer to form a fluid tight cavity containing the fluid reservoir. The volatile substance can be a fragrance. The fluid reservoir includes a composite material formed from a fibrous component and a heat sealable thermoplastic component. Methods of making the device are also provided.

Abstract: A method for creating peelable or frangible seals comprising the steps of: 1) selecting a first planar film with a polyethylene based resin disposed on its surface; 2) defining a frangible sealing zone on a surface of the first planar film; 3) heat sealing a second planar film to the frangible zone where the second planar film has a seal surface comprising a plurality of polymers; and 4) cooling the first and second planar films and frangible zone. A seal is created whereby peeling away the second planar film causes a rupture in the polymers disposed on the second planar film's surface.

Abstract: An inflatable cushioning system with separate inflatable cushioning chambers a common tool guideway and a common air inlet. The inflatable cushioning chambers each have an inflation port. The common air inlet is in fluid communication with each of the inflatable cushioning chambers. During inflation, pressurized air is inserted into the common air inlet. The pressurized air then enters the individual cushioning chambers through the inflation ports. The inflatable cushioning system is inflated using a multi-purpose inflation tool having a body with a main portion and a second portion, the second portion being connected to the main portion and both portions having hollow interiors. The second portion of the tool having a connecting means for connecting the tool to an external pressurized air source. The tool also having a blade connected to said main portion for cutting the tool guideway as the tool is advanced through the tool guideway.

Abstract: An inflatable cushioning system with separate inflatable cushioning chambers and a common air inlet. The inflatable cushioning chambers each have an inflation port. The common air inlet is in fluid communication with each of the inflatable cushioning chambers. During inflation, pressurized air is inserted into the common air inlet. The pressurized air then enters the individual cushioning chambers through the inflation ports.

Abstract: A sampler package containing a free flowing product having superimposed first and second flexible plies with confronting thermoplastic inner surfaces and oppositely facing outer surfaces. A thermoplastic wall surrounding an area between the confronting surfaces to physically separate and cooperating in a melt-bonded relationship with the wall to define a hermetically sealed chamber configured and dimensioned to contain the product.

Abstract: A sampler package containing a free flowing product having superimposed first and second flexible plies with confronting thermoplastic inner surfaces and oppositely facing outer surfaces. A thermoplastic wall surrounding an area between the confronting surfaces to physically separate and cooperating in a melt-bonded relationship with the wall to define a hermetically sealed chamber configured and dimensioned to contain the product.

Abstract: A novel process provides an inflatable bag for filling the void and particularly head space of partially filled boxes, the bag comprising an air chamber therein and manufactured from a single sheet of linear, low density polyethylene folded and heat sealed with a first end seam, a second end seam, and an upper end seam, and the bag including a check valve traversing the upper seam, the valve in communication at one valve terminus with the air chamber and in communication with the exterior of the bag at a second valve terminus.

Abstract: A novel process provides an inflatable bag for filling the void and particularly head space of partially filled boxes, the bag comprising an air chamber therein and manufactured from a single sheet of linear, low density polyethylene folded and heat sealed with a first end seam, a second end seam, and an upper end seam, and the bag including a check valve traversing the upper seam, the valve in communication at one valve terminus with the air chamber and in communication with the exterior of the bag at a second valve terminus.