Patents by Inventor Steven L. Schilling

Steven L. Schilling has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11505670
    Abstract: This invention relates to rigid polyurethane foams which are co-blown with a mixture of a hydrocarbon blowing agent and a halogenated olefin blowing agent. This invention also relates to a process for preparing these rigid polyurethane foams, and to an isocyanate-reactive component containing a polyol blend and the mixture of blowing agents. Phase stable isocyanate-reactive blends are also described.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: November 22, 2022
    Assignee: Covestro LLC
    Inventor: Steven L. Schilling
  • Publication number: 20180134861
    Abstract: This invention relates to rigid polyurethane foams which are co-blown with a mixture of a hydrocarbon blowing agent and a halogenated olefin blowing agent. This invention also relates to a process for preparing these rigid polyurethane foams, and to an isocyanate-reactive component containing a polyol blend and the mixture of blowing agents. Phase stable isocyanate-reactive blends are also described.
    Type: Application
    Filed: November 17, 2016
    Publication date: May 17, 2018
    Inventor: Steven L. Schilling
  • Patent number: 9834638
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: December 5, 2017
    Assignee: Covestro LLC
    Inventors: David F. Sounik, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Publication number: 20130030073
    Abstract: Amine-initiated polyether polyols are made by reacting an amine adduct with a triglyceride in the presence of an alkylene oxide to obtain a polyol having a total renewables content of at least 20%.
    Type: Application
    Filed: July 26, 2011
    Publication date: January 31, 2013
    Applicant: Bayer MaterialScience LLC
    Inventors: Don S. Wardius, Steven L. Schilling
  • Patent number: 8097660
    Abstract: Rigid closed-cell polyurethane foams with low k-factors are produced by reacting an organic polyisocyanate with an amine-based polyether polyol and a polyester polyol in the presence of a catalyst and a hydrofluorocarbon blowing agent, preferably, HFC-245fa. It is preferred that no water be added to the reaction mixture.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: January 17, 2012
    Assignee: Bayer MaterialScience LLC
    Inventors: V. Michael Mautino, Steven L. Schilling, Edward E. Ball
  • Publication number: 20090306236
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 10, 2009
    Applicant: BAYER MATERIAL SCIENCE LLC
    Inventors: DAVID F. SOUNIK, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Patent number: 7619014
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: November 17, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball
  • Publication number: 20090082482
    Abstract: A storage stable polyol composition composed of at least 25% by weight of a polyol derived from a natural oil and a blowing agent composition which includes greater than 50% by weight of n-pentane.
    Type: Application
    Filed: September 21, 2007
    Publication date: March 26, 2009
    Inventor: Steven L. Schilling
  • Publication number: 20080058436
    Abstract: Rigid closed-cell polyurethane foams with low k-factors are produced by reacting an organic polyisocyanate with an amine-based polyether polyol and a polyester polyol in the presence of a catalyst and a hydrofluorocarbon blowing agent, preferably, HFC-245fa. It is preferred that no water be added to the reaction mixture.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 6, 2008
    Inventors: V. Michael Mautino, Steven L. Schilling, Edward E. Ball
  • Patent number: 6846850
    Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: January 25, 2005
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
  • Publication number: 20040143027
    Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.
    Type: Application
    Filed: January 22, 2003
    Publication date: July 22, 2004
    Inventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
  • Publication number: 20040097604
    Abstract: Rigid foams having improved insulation properties are made by reacting a polyisocyanate with an isocyanate-reactive material in the presence of a blowing agent mixture composed of from about 5 to about 50 parts by weight of HFC-134a and from about 50 to about 95 parts by weight of HFC-245fa.
    Type: Application
    Filed: November 15, 2002
    Publication date: May 20, 2004
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball
  • Publication number: 20040082675
    Abstract: Rigid foams having good insulation properties are made by reacting a polyisocyanate with an isocyanate-reactive material in the presence of a blowing agent mixture composed of from about 1 to 70% by weight of a low boiling hydrogen containing chlorofluorocarbon, such as chlorodifluoromethane (HCFC-22) and from 30 to 99% by weight of a C2-C5 polyfluoroalkane, such as 1,1,1,3,3-pentafluoropropane (HFC-245fa).
    Type: Application
    Filed: October 28, 2002
    Publication date: April 29, 2004
    Inventors: Steven L. Schilling, Edward E. Ball
  • Publication number: 20030220409
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Application
    Filed: May 23, 2002
    Publication date: November 27, 2003
    Inventors: Steven L. Schilling, Edward E. Ball
  • Publication number: 20020120026
    Abstract: A co-initiated polyether polyol is produced by suspending a solid polyhydroxyl compound in an amine-initiated polyol, heating the suspension and alkoxylating the heated suspension. These co-initiated polyether polyols are particularly useful for the production of polyurethanes.
    Type: Application
    Filed: December 20, 2000
    Publication date: August 29, 2002
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball, Keith J. Headley
  • Patent number: 6423759
    Abstract: A co-initiated polyether polyol is produced by suspending a solid polyhydroxyl compound in an amine-initiated polyol, heating the suspension and alkoxylating the heated suspension. These co-initiated polyether polyols are particularly useful for the production of polyurethanes.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: July 23, 2002
    Assignee: Bayer Corporation
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball, Keith J. Headley
  • Patent number: 6004482
    Abstract: This invention relates to stable aromatic amine compositions. These compositions comprise a) a compound selected from the group consisting of alkali metal salts of sulfur compounds, hydrates thereof and aldehydes thereof, aluminum hydrides, borates and boron compounds; and b) an aromatic amine. This invention also relates to a process for stabilizing the color of aromatic amines, and to the production of polyether polyols from these stable aromatic amine compositions.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: December 21, 1999
    Assignee: Bayer Corporation
    Inventors: Rick L. Adkins, Steven L. Schilling, Keith J. Headley
  • Patent number: 5962749
    Abstract: This invention relates to a process for the purification of polyether polyols. This process enables the removal of residual alkaline metal catalyst from produced polyether polyol. It comprises a) adding glycerine to a polyether polyol that contains Group IA alkaline metal catalyst to form a precipitate, and b) separating the precipitate formed in a) to provide a purified polyether polyol. The present invention also relates to the purified polyether polyol produced by this process, the precipitate produced by this process, and the use of the precipitate as an alkaline metal catalyst in a process for the production of polyether polyols.
    Type: Grant
    Filed: December 24, 1997
    Date of Patent: October 5, 1999
    Assignee: Bayer Corporation
    Inventors: Harold R. Parsons, Donald C. Dunham, Steven L. Schilling, Keith J. Headley
  • Patent number: 5889070
    Abstract: Disclosed herein is an improved process for preparing a polyamine mixture derived by reacting aniline with formaldehyde in the presence of an acid catalyst the improvement comprising mildly reducing the polyamine mixture by a process step comprising catalytically or chemically hydrogenating the polyamine mixture in the presence of a metal catalyst.
    Type: Grant
    Filed: September 14, 1998
    Date of Patent: March 30, 1999
    Assignee: Bayer Corporation
    Inventors: Steven L. Schilling, Clarence D. Blue, Ricky L. Adkins
  • Patent number: 5872292
    Abstract: This invention relates to stable aromatic amine compositions. These compositions comprise a) a compound selected from the group consisting of aldehydes, ketones, acetals and ketals, and b) an aromatic amine. This invention also relates to a process for stabilizing the color of aromatic amines, and to the use of these aromatic amines as initiators for the preparation of polyether polyols.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: February 16, 1999
    Assignee: Bayer Corporation
    Inventors: Rick L. Adkins, Steven L. Schilling, Keith J. Headley