Patents by Inventor Steven P. Crain

Steven P. Crain has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11135813
    Abstract: A fire retardant article has a wood-based material with a polyisocyanurate foam article attached thereto, where the polyisocyanurate foam article covers 90% or more of the exposed portion of the wood-based material, has a thickness greater than 1.8 centimeters, a foam core having a density of 28-128 kg/m3, a trimer concentration characterized by at least one of (i) a trimer level in a range of 12-25 weight-percent and (ii) a molar ratio of trimer to sum of urethane and urea in a range of 1-8, a phosphorous concentration of at least 0.3 wt %, a combined concentration of phosphorous and bromine of at least 0.5 wt %, and a vapor permeable and non-combustible facer on at least one primary surface of the foam core.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: October 5, 2021
    Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC
    Inventors: Gregory T. Stewart, Matthew J. Kalinowski, Kshitish A. Patankar, Dakai Ren, Steven P. Crain, Ernest J. Herst, Daniel W. Cheney, Jeffrey K Olson, Tyler G. Congleton
  • Patent number: 10793665
    Abstract: A formulation system contains: (a) a pre-polymer reaction product of a polymeric isocyanate and a polyether polyol, where: (i) the polymeric isocyanate contains five weight-percent or more methylene diphenyl diisocyanate; (ii) the polymeric isocyanate has a functionality of 3.0 or less; (iii) the polyether polyol is present in the pre-polymer at a concentration of one to 25 weight-percent; (iv) the polyol has an equivalent weight of 50 to 500 grams per equivalent; (v) the ?NCO concentration of the pre-polymer is 15 to 31 weight-percent; (vi) the pre-polymer is free of isocyanate trimers; (b) a polyester polyol component containing 10 to 25 weight-percent of free glycol; and (c) a blowing agent that contains less than five weight-percent water; where the ratio of pre-polymer and polyester result in foam having a trimer content of 12 to 22 weight-percent, and an ?NCO index of more than 300 and less than 700.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: October 6, 2020
    Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, INC.
    Inventors: Kshitish A. Patankar, Mark F. Sonnenschein, Steven P. Crain, Christina A. Rhoton
  • Publication number: 20200189241
    Abstract: A fire retardant article has a wood-based material with a polyisocyanurate foam article attached thereto, where the polyisocyanurate foam article covers 90% or more of the exposed portion of the wood-based material, has a thickness greater than 1.8 centimeters, a foam core having a density of 28-128 kg/m3, a trimer concentration characterized by at least one of (i) a trimer level in a range of 12-25 weight-percent and (ii) a molar ratio of trimer to sum of urethane and urea in a range of 1-8, a phosphorous concentration of at least 0.3 wt %, a combined concentration of phosphorous and bromine of at least 0.5 wt %, and a vapor permeable and non-combustible facer on at least one primary surface of the foam core.
    Type: Application
    Filed: July 31, 2017
    Publication date: June 18, 2020
    Inventors: Gregory T. Stewart, Matthew J. Kalinowski, Kshitish A. Patankar, Dakai Ren, Steven P. Crain, Ernest J. Herst, Daniel W. Cheney, Jeffrey K Olson, Tyler G. Congleton
  • Publication number: 20200123305
    Abstract: A formulation system contains: (a) a pre-polymer reaction product of a polymeric isocyanate and a polyether polyol, where: (i) the polymeric isocyanate contains five weight-percent or more methylene diphenyl diisocyanate; (ii) the polymeric isocyanate has a functionality of 3.0 or less; (iii) the polyether polyol is present in the pre-polymer at a concentration of one to 25 weight-percent; (iv) the polyol has an equivalent weight of 50 to 500 grams per equivalent; (v) the —NCO concentration of the pre-polymer is 15 to 31 weight-percent; (vi) the pre-polymer is free of isocyanate trimers; (b) a polyester polyol component containing 10 to 25 weight-percent of free glycol; and (c) a blowing agent that contains less than five weight-percent water; where the ratio of pre-polymer and polyester result in foam having a trimer content of 12 to 22 weight-percent, and an —NCO index of more than 300 and less than 700.
    Type: Application
    Filed: December 19, 2019
    Publication date: April 23, 2020
    Inventors: Kshitish A. Patankar, Mark F. Sonnenschein, Steven P. Crain, Christina A. Rhoton
  • Patent number: 10577454
    Abstract: A formulation system contains: (a) a pre-polymer reaction product of a polymeric isocyanate and a polyether polyol, where: (i) the polymeric isocyanate contains five weight-percent or more methylene diphenyl diisocyanate; (ii) the polymeric isocyanate has a functionality of 3.0 or less; (iii) the polyether polyol is present in the pre-polymer at a concentration of one to 25 weight-percent; (iv) the polyol has an equivalent weight of 50 to 500 grams per equivalent; (v) the —NCO concentration of the pre-polymer is 15 to 31 weight-percent; (vi) the pre-polymer is free of isocyanate trimers; (b) a polyester polyol component containing 10 to 25 weight-percent of free glycol; and (c) a blowing agent that contains less than five weight-percent water; where the ratio of pre-polymer and polyester result in foam having a trimer content of 12 to 22 weight-percent, and an —NCO index of more than 300 and less than 700.
    Type: Grant
    Filed: October 19, 2016
    Date of Patent: March 3, 2020
    Inventors: Kshitish A. Patankar, Mark F. Sonnenschein, Steven P. Crain, Christina A. Rhoton
  • Patent number: 10519353
    Abstract: A one component spray polyurethane foam formulation containing a polymeric isocyanate with nominal functionality of 2.5 to 3.5, a polyol component that is at least 85 percent aliphatic and having a mole ratio of polyol with three or more functionality to total polyol of 0.2 to 0.75, 15-30 wt % of a plasticizer, 1.5-3.5 wt % phosphorous, 5.5 to 11.5 halogen and 1.5 to 5 millimoles of blowing agent per gram of formulation and that is free of expandable graphite achieves a B2 rating in DIN 4102 testing.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: December 31, 2019
    Inventors: Steven P. Crain, Lars Massueger, Carolin Boehm
  • Publication number: 20180244833
    Abstract: A formulation system contains: (a) a pre-polymer reaction product of a polymeric isocyanate and a polyether polyol, where: (i) the polymeric isocyanate contains five weight-percent or more methylene diphenyl diisocyanate; (ii) the polymeric isocyanate has a functionality of 3.0 or less; (iii) the polyether polyol is present in the pre-polymer at a concentration of one to 25 weight-percent; (iv) the polyol has an equivalent weight of 50 to 500 grams per equivalent; (v) the —NCO concentration of the pre-polymer is 15 to 31 weight-percent; (vi) the pre-polymer is free of isocyanate trimers; (b) a polyester polyol component containing 10 to 25 weight-percent of free glycol; and (c) a blowing agent that contains less than five weight-percent water; where the ratio of pre-polymer and polyester result in foam having a trimer content of 12 to 22 weight-percent, and an —NCO index of more than 300 and less than 700.
    Type: Application
    Filed: October 19, 2016
    Publication date: August 30, 2018
    Inventors: Kshitish A. Patankar, Mark F. Sonnenschein, Steven P. Crain, Christina A. Rhoton
  • Publication number: 20170247591
    Abstract: A one component spray polyurethane foam formulation containing a polymeric isocyanate with nominal functionality of 2.5 to 3.5, a polyol component that is at least 85 percent aliphatic and having a mole ratio of polyol with three or more functionality to total polyol of 0.2 to 0.75, 15-30 wt % of a plasticizer, 1.5-3.5 wt % phosphorous, 5.5 to 11.5 halogen and 1.5 to 5 millimoles of blowing agent per gram of formulation and that is free of expandable graphite achieves a B2 rating in DIN 4102 testing.
    Type: Application
    Filed: October 22, 2015
    Publication date: August 31, 2017
    Inventors: Steven P. Crain, Lars Massueger, Carolin Boehm
  • Patent number: 9441108
    Abstract: Prepare a thermoset polyurethane foam containing a brominated polymer with aliphatic bromine as a flame retardant.
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: September 13, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Steven P. Crain, William G. Stobby, Ted A. Morgan, Daniel T. Youmans
  • Patent number: 9279040
    Abstract: Polymer foam is made from a two-component foam system. The foam system includes an A-side component which contains a multifunctional Michael acceptor and a blowing agent that has a boiling temperature in the range ?40° C. to +100° C. The system also includes a B-side component that contains a multifunctional carbon-Michael donor, a surfactant and a blowing agent that has a boiling temperature in the range ?40° C. to +100° C. The viscosities of each of the components are 2,500 cPs or lower. Foam is made by separately pressurizing the components, then separately depressurizing them so they each at least partially expand. The partially expanded materials are then combined in the presence of a carbon-Michael reaction catalyst to form a reaction mixture which is cured to form the polymer foam.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: March 8, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Xin Jin, Steven P. Crain, Deborah A. Schutter, Kshitish A. Patankar, Mark F. Sonnenschein
  • Publication number: 20140343180
    Abstract: Prepare a thermoset polyurethane foam containing a brominated polymer with aliphatic bromine as a flame retardant.
    Type: Application
    Filed: December 11, 2012
    Publication date: November 20, 2014
    Inventors: Steven P. Crain, William G. Stobby, Ted A. Morgan, Daniel T. Youmans
  • Publication number: 20140343182
    Abstract: Polymer foam is made from a two-component foam system. The foam system includes an A-side component which contains a multifunctional Michael acceptor and a blowing agent that has a boiling temperature in the range ?40° C. to +100° C. The system also includes a B-side component that contains a multifunctional carbon-Michael donor, a surfactant and a blowing agent that has a boiling temperature in the range ?40° C. to +100° C. The viscosities of each of the components are 2,500 cPs or lower. Foam is made by separately pressurizing the components, then separately depressurizing them so they each at least partially expand. The partially expanded materials are then combined in the presence of a carbon-Michael reaction catalyst to form a reaction mixture which is cured to form the polymer foam.
    Type: Application
    Filed: December 20, 2012
    Publication date: November 20, 2014
    Inventors: Xin Jin, Steven P. Crain, Deborah A. Schutter, Kshitish A. Patankar, Mark F. Sonnenschein
  • Publication number: 20110086217
    Abstract: A structure can be prepared comprising a substrate, such as a wall, ceiling or floor, and, as a non-covered layer applied thereon, a spray polyurethane foam. The foam formulation used to prepare the spray polyurethane foam includes a polyol component having a functionality equal to or greater than 2.1, an isocyanate component having a functionality equal to or greater than 2.7, an aromatic bromine-containing flame retardant agent, a phosphorus-containing flame retardant agent and a blowing agent. The structure containing the spray polyurethane foam is capable of passing the International Code Council Evaluation Service's Acceptance Criteria 377 Appendix X test without covering the spray polyurethane foam or coating the spray polyurethane foam with an intumescing coating, and therefore can be particularly useful in attics, crawl spaces, and other areas in which the foam would be exposed.
    Type: Application
    Filed: September 22, 2010
    Publication date: April 14, 2011
    Inventors: Steven P. Crain, Joann E. Surma
  • Publication number: 20100087560
    Abstract: Prepare a polyisocyanurate insulating foam that achieves a Class A rating in ASTM E108-05 testing with either EPDM or TPO membranes at a slope of 1.27 centimeters and achieves at least a grade 2 designation in ASTM method C-1289 compressive strength testing with a foamable mixture containing (a) 100 parts by weight polyol; (b) 2-9 parts by weight potassium and/or sodium carboxylate salts; (c) 0.05-0.45 parts by weight of one or more quaternary amine; (d) zero to 0.4 parts by weight of an additional catalyst selected from secondary amine, tertiary amine, tin and/or iron catalyst; (e) optionally a solvent; (f) an isocyanate containing compound; and (g) a blowing agent; wherein the molar ratio of (b) to (c) is in a range of 17:1 to 100:1.
    Type: Application
    Filed: April 24, 2008
    Publication date: April 8, 2010
    Inventors: Steven P. Crain, Michael J. Skowronski
  • Patent number: 4994533
    Abstract: A method for preparing novel poly(aryl ether)-(poly aryl carbonate) block copolymers by the decarboxylation of copolycarbonates prepared by the condensation of two different aromatic dihydroxy compounds and a carbonate precursor such as phosgene. At least one of the aromatic diols must have at least one electron-withdrawing group located in a position ortho or para to at least one of its hydroxy groups and at least one of the diols must not have any electron-withdrawing groups in a position ortho or para to either of its hydroxy groups. The method is particularly effective in making crystalline block copolymers.
    Type: Grant
    Filed: March 28, 1989
    Date of Patent: February 19, 1991
    Assignee: The Dow Chemical Company
    Inventors: Michael J. Mullins, Steven P. Crain, Edmund P. Woo, Daniel J. Murray, Stephen E. Bales
  • Patent number: 4880884
    Abstract: A method for preparing novel poly(aryl ether)-(poly aryl carbonate) block copolymers by the decarboxylation of copolycarbonates prepared by the condensation of two different aromatic dihydroxy compounds and a carbonate precursor such as phosgene. At least one of the aromatic diols must have at least one electron-withdrawing group located in a position ortho or para to at least one of its hydroxy groups and at least one of the diols must not have any electron-withdrawing groups in a position ortho or para to either of its hydroxy groups. The method is particularly effective in making crystalline block copolymers.
    Type: Grant
    Filed: April 27, 1988
    Date of Patent: November 14, 1989
    Assignee: The Dow Chemical Company
    Inventors: Michael J. Mullins, Steven P. Crain, Edmund P. Woo, Daniel J. Murray
  • Patent number: 4837293
    Abstract: Cyanobisphenols of the formula: ##STR1## and their diglycidyl ethers may form linear thermoplastic polymers with low oxygen permeability and which contain cyano moieties that may subsequently be reacted to form useful active sites on the polymer.
    Type: Grant
    Filed: August 28, 1987
    Date of Patent: June 6, 1989
    Assignee: The Dow Chemical Company
    Inventors: H. Craig Silvis, Steven P. Crain, Bassam S. Nader
  • Patent number: 4831161
    Abstract: Prepare N-(amidoalkyl)imides by contacting an imide with a 2-oxazoline under reaction conditions, optionally in the presence of a solvent.
    Type: Grant
    Filed: June 24, 1987
    Date of Patent: May 16, 1989
    Assignee: The Dow Chemical Company
    Inventors: Pen-Chung Wang, Steven P. Crain
  • Patent number: 4692533
    Abstract: Prepare N-(amidoalkyl)imides by contacting an imide with a 2-oxazoline under reaction conditions, optionally in the presence of a solvent.
    Type: Grant
    Filed: September 9, 1985
    Date of Patent: September 8, 1987
    Assignee: The Dow Chemical Company
    Inventors: Pen-Chung Wang, Steven P. Crain
  • Patent number: 4691021
    Abstract: Novel aminoalkyl hydantoins and glycidyl derivatives thereof are prepared from previously unknown 3-(amidoalkyl) hydantoins.
    Type: Grant
    Filed: September 9, 1985
    Date of Patent: September 1, 1987
    Assignee: The Dow Chemical Company
    Inventors: Pen C. Wang, Van I. W. Stuart, Ronald L. Yates, Steven P. Crain