Patents by Inventor Steven R. Lange

Steven R. Lange has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11035804
    Abstract: X-ray imaging and classification of volume defects within a three-dimensional structure includes identifying one or more volume defects within a three-dimensional structure of a sample and acquiring, with a transmission-mode x-ray diffraction imaging tool, one or more coherent diffraction images of the one or more identified volume defects. The process includes classifying the one or more volume defects within a volume of the three-dimensional structure based on the one or more coherent diffraction images, and training an additional optical or electron-based inspection tool based on the one or more classified defects.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: June 15, 2021
    Assignee: KLA Corporation
    Inventors: Richard W. Solarz, Oleg Khodykin, Bosheng Zhang, Steven R. Lange
  • Publication number: 20190003988
    Abstract: X-ray imaging and classification of volume defects within a three-dimensional structure includes identifying one or more volume defects within a three-dimensional structure of a sample and acquiring, with a transmission-mode x-ray diffraction imaging tool, one or more coherent diffraction images of the one or more identified volume defects. The process includes classifying the one or more volume defects within a volume of the three-dimensional structure based on the one or more coherent diffraction images, and training an additional optical or electron-based inspection tool based on the one or more classified defects.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 3, 2019
    Inventors: Richard W. Solarz, Oleg Khodykin, Bosheng Zhang, Steven R. Lange
  • Patent number: 10126251
    Abstract: Disclosed are methods and apparatus for inspecting semiconductor samples. On an inspection tool, a plurality of different wavelength ranges is selected for different layers of interest of one or more semiconductor samples based on whether such different layers of interest have an absorber type material present within or near such different layers of interest. On the inspection tool, at least one incident beam is directed at the different wavelength ranges towards the different layers of interest and, in response, output signals or images are obtained for each of the different layers of interest. The output signals or images from each of the different layers of interest are analyzed to detect defects in such different layers of interest.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: November 13, 2018
    Assignee: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Patent number: 9696264
    Abstract: Disclosed are methods and apparatus for inspecting a vertical semiconductor stack of a plurality of layers is disclosed. The method includes (a) on a confocal tool, repeatedly focusing an illumination beam at a plurality of focus planes at a plurality of different depths of a first vertical stack, wherein a defect is located at an unknown one of the different depths and the illumination beam has a wavelength range between about 700 nm and about 950 nm, (b) generating a plurality of in-focus images for the different depths based on in-focus output light detected from the first vertical stack at the different depths, wherein out-of-focus output light is inhibited from reaching the detector of the confocal system and inhibited from contributing to generation of the in-focus images, and (c) determining which one of the different depths at which the defect is located in the first vertical stack based on the in-focus images.
    Type: Grant
    Filed: March 26, 2014
    Date of Patent: July 4, 2017
    Assignee: KLA-Tencor Corporation
    Inventors: Steven R. Lange, Robert M. Danen, Stefano Palomba
  • Publication number: 20170176346
    Abstract: Disclosed are methods and apparatus for inspecting semiconductor samples. On an inspection tool, a plurality of different wavelength ranges is selected for different layers of interest of one or more semiconductor samples based on whether such different layers of interest have an absorber type material present within or near such different layers of interest. On the inspection tool, at least one incident beam is directed at the different wavelength ranges towards the different layers of interest and, in response, output signals or images are obtained for each of the different layers of interest. The output signals or images from each of the different layers of interest are analyzed to detect defects in such different layers of interest.
    Type: Application
    Filed: March 7, 2017
    Publication date: June 22, 2017
    Applicant: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Publication number: 20170161418
    Abstract: Various embodiments for using three-dimensional representations for defect-related applications are provided. One computer-implemented method for determining one or more inspection parameters for a wafer inspection recipe includes generating a three-dimensional representation of one or more layers of a wafer based on design data. The method also includes determining one or more inspection parameters for a wafer inspection recipe based on the three-dimensional representation.
    Type: Application
    Filed: February 20, 2017
    Publication date: June 8, 2017
    Inventors: Allen Park, Ellis Chang, Prashant A. Aji, Steven R. Lange
  • Patent number: 9612209
    Abstract: Disclosed are methods and apparatus for inspecting a vertical memory stack. On an inspection tool, incident light having a first wavelength range is used to detect defects on a surface of the vertical memory stack. On the inspection tool, incident light having a second wavelength range is used to detect defects on both the surface and throughout a depth of the vertical memory stack. The defects detected using the first and second wavelength range are compared to detect defects only throughout the depth of the vertical memory stack, excluding defects on the surface, as well as to detect defects only on the surface.
    Type: Grant
    Filed: June 2, 2015
    Date of Patent: April 4, 2017
    Assignee: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Patent number: 9599573
    Abstract: Disclosed are methods and apparatus for inspecting semiconductor samples. On an inspection tool, a plurality of different wavelength ranges is selected for different layers of interest of one or more semiconductor samples based on whether such different layers of interest have an absorber type material present within or near such different layers of interest. On the inspection tool, at least one incident beam is directed at the different wavelength ranges towards the different layers of interest and, in response, output signals or images are obtained for each of the different layers of interest. The output signals or images from each of the different layers of interest are analyzed to detect defects in such different layers of interest.
    Type: Grant
    Filed: November 17, 2015
    Date of Patent: March 21, 2017
    Assignee: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Patent number: 9558858
    Abstract: The inspection of a sample with VUV light from a laser sustained plasma includes generating pumping illumination including a first selected wavelength, or range of wavelength, containing a volume of gas suitable for plasma generation, generating broadband radiation including a second selected wavelength, or range of wavelengths, by forming a plasma within the volume of gas by focusing the pumping illumination into the volume of gas, illuminating a surface of a sample with the broadband radiation emitted from the plasma via an illumination pathway, collecting illumination from a surface of the sample, focusing the collected illumination onto a detector via a collection pathway to form an image of at least a portion of the surface of the sample and purging the illumination pathway and/or the collection pathway with a selected purge gas.
    Type: Grant
    Filed: August 13, 2014
    Date of Patent: January 31, 2017
    Assignee: KLA-Tencor Corporation
    Inventors: David W. Shortt, Steven R. Lange, Matthew Derstine, Kenneth P. Gross, Wei Zhao, Ilya Bezel, Anatoly Shchemelinin
  • Publication number: 20160153914
    Abstract: Disclosed are methods and apparatus for inspecting semiconductor samples. On an inspection tool, a plurality of different wavelength ranges is selected for different layers of interest of one or more semiconductor samples based on whether such different layers of interest have an absorber type material present within or near such different layers of interest. On the inspection tool, at least one incident beam is directed at the different wavelength ranges towards the different layers of interest and, in response, output signals or images are obtained for each of the different layers of interest. The output signals or images from each of the different layers of interest are analyzed to detect defects in such different layers of interest.
    Type: Application
    Filed: November 17, 2015
    Publication date: June 2, 2016
    Applicant: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Publication number: 20150260660
    Abstract: Disclosed are methods and apparatus for inspecting a vertical memory stack. On an inspection tool, incident light having a first wavelength range is used to detect defects on a surface of the vertical memory stack. On the inspection tool, incident light having a second wavelength range is used to detect defects on both the surface and throughout a depth of the vertical memory stack. The defects detected using the first and second wavelength range are compared to detect defects only throughout the depth of the vertical memory stack, excluding defects on the surface, as well as to detect defects only on the surface.
    Type: Application
    Filed: June 2, 2015
    Publication date: September 17, 2015
    Applicant: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Patent number: 9075027
    Abstract: Disclosed are methods and apparatus for inspecting a vertical memory stack. On an inspection tool, incident light having a first wavelength range is used to detect defects on a surface of the vertical memory stack. On the inspection tool, incident light having a second wavelength range is used to detect defects on both the surface and throughout a depth of the vertical memory stack. The defects detected using the first and second wavelength range are compared to detect defects only throughout the depth of the vertical memory stack, excluding defects on the surface.
    Type: Grant
    Filed: November 12, 2013
    Date of Patent: July 7, 2015
    Assignee: KLA-Tencor Corporation
    Inventor: Steven R. Lange
  • Publication number: 20150069241
    Abstract: Multi-spectral defect inspection for 3D wafers is provided. One system configured to detect defects in one or more structures formed on a wafer includes an illumination subsystem configured to direct light in discrete spectral bands to the one or more structures formed on the wafer. At least some of the discrete spectral bands are in the near infrared (NIR) wavelength range. Each of the discrete spectral bands has a bandpass that is less than 100 nm. The system also includes a detection subsystem configured to generate output responsive to light in the discrete spectral bands reflected from the one or more structures. In addition, the system includes a computer subsystem configured to detect defects in the one or more structures on the wafer using the output.
    Type: Application
    Filed: November 15, 2014
    Publication date: March 12, 2015
    Inventor: Steven R. Lange
  • Publication number: 20150048741
    Abstract: The inspection of a sample with VUV light from a laser sustained plasma includes generating pumping illumination including a first selected wavelength, or range of wavelength, containing a volume of gas suitable for plasma generation, generating broadband radiation including a second selected wavelength, or range of wavelengths, by forming a plasma within the volume of gas by focusing the pumping illumination into the volume of gas, illuminating a surface of a sample with the broadband radiation emitted from the plasma via an illumination pathway, collecting illumination from a surface of the sample, focusing the collected illumination onto a detector via a collection pathway to form an image of at least a portion of the surface of the sample and purging the illumination pathway and/or the collection pathway with a selected purge gas.
    Type: Application
    Filed: August 13, 2014
    Publication date: February 19, 2015
    Inventors: David W. Shortt, Steven R. Lange, Matthew Derstine, Kenneth P. Gross, Wei Zhao, Ilya Bezel, Anatoly Shchemelinin
  • Patent number: 8912495
    Abstract: Multi-spectral defect inspection for 3D wafers is provided. One system configured to detect defects in one or more structures formed on a wafer includes an illumination subsystem configured to direct light in discrete spectral bands to the one or more structures formed on the wafer. At least some of the discrete spectral bands are in the near infrared (NIR) wavelength range. Each of the discrete spectral bands has a bandpass that is less than 100 nm. The system also includes a detection subsystem configured to generate output responsive to light in the discrete spectral bands reflected from the one or more structures. In addition, the system includes a computer subsystem configured to detect defects in the one or more structures on the wafer using the output.
    Type: Grant
    Filed: January 15, 2013
    Date of Patent: December 16, 2014
    Assignee: KLA-Tencor Corp.
    Inventor: Steven R. Lange
  • Publication number: 20140300890
    Abstract: Disclosed are methods and apparatus for inspecting a vertical semiconductor stack of a plurality of layers is disclosed. The method includes (a) on a confocal tool, repeatedly focusing an illumination beam at a plurality of focus planes at a plurality of different depths of a first vertical stack, wherein a defect is located at an unknown one of the different depths and the illumination beam has a wavelength range between about 700 nm and about 950 nm, (b) generating a plurality of in-focus images for the different depths based on in-focus output light detected from the first vertical stack at the different depths, wherein out-of-focus output light is inhibited from reaching the detector of the confocal system and inhibited from contributing to generation of the in-focus images, and (c) determining which one of the different depths at which the defect is located in the first vertical stack based on the in-focus images.
    Type: Application
    Filed: March 26, 2014
    Publication date: October 9, 2014
    Applicant: KLA-Tencor Corporation
    Inventors: Steven R. Lange, Robert M. Danen, Stefano Palomba
  • Publication number: 20140139830
    Abstract: Disclosed are methods and apparatus for inspecting a vertical memory stack. On an inspection tool, incident light having a first wavelength range is used to detect defects on a surface of the vertical memory stack. On the inspection tool, incident light having a second wavelength range is used to detect defects on both the surface and throughout a depth of the vertical memory stack. The defects detected using the first and second wavelength range are compared to detect defects only throughout the depth of the vertical memory stack, excluding defects on the surface.
    Type: Application
    Filed: November 12, 2013
    Publication date: May 22, 2014
    Inventor: Steven R. Lange
  • Patent number: 8705027
    Abstract: A method for wafer defect inspection may include, but is not limited to: providing an inspection target; applying at least one defect inspection enhancement to the inspection target; illuminating the inspection target including the at least one inspection enhancement to generate one or more inspection signals associated with one or more features of the inspection target; detecting the inspection signals; and generating one or more inspection parameters from the inspection signals. An inspection target may include, but is not limited to: at least one inspection layer; and at least one inspection enhancement layer.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: April 22, 2014
    Assignee: KLA-Tencor Corporation
    Inventors: Steven R. Lange, Stephane Durant, Gregory L. Kirk, Robert M. Danen, Prashant Aji
  • Publication number: 20120316855
    Abstract: Various embodiments for using three-dimensional representations for defect-related applications are provided.
    Type: Application
    Filed: June 8, 2011
    Publication date: December 13, 2012
    Applicant: KLA-TENCOR CORPORATION
    Inventors: Allen Park, Ellis Chang, Prashant A. Aji, Steven R. Lange
  • Publication number: 20120113416
    Abstract: A method for wafer defect inspection may include, but is not limited to: providing an inspection target; applying at least one defect inspection enhancement to the inspection target; illuminating the inspection target including the at least one inspection enhancement to generate one or more inspection signals associated with one or more features of the inspection target; detecting the inspection signals; and generating one or more inspection parameters from the inspection signals. An inspection target may include, but is not limited to: at least one inspection layer; and at least one inspection enhancement layer.
    Type: Application
    Filed: July 15, 2010
    Publication date: May 10, 2012
    Applicant: KLA-TENCOR CORPORATION
    Inventors: Steven R. Lange, Stephane Durant, Gregory L. Kirk, Robert M. Danen, Prashant Aji