Abstract: A circulation sub tool includes a tool body with a bore extending therethrough, a sleeve movably disposed within the bore and having a sleeve bore extending therethrough, a collet disposed within the sleeve bore, and an activation dart configured to fit within the sleeve bore. The activation dart includes a dart body, a seal disposed on an outer surface of the dart body, and a channel recessed into the outer surface of the dart body.

Abstract: A downhole device is configured as a selectable hole trimmer. The selectable hole trimmer comprises an upper sleeve affixed inside a body via a stop. A charge sleeve is slidable inside the upper sleeve to provide a pressure to a pressurized volume. A catch sleeve is slidable inside the charge sleeve to align a bypass port and a return port with a drilling mud volume. An actuator is fluidly connected to the pressurized volume via a port. The actuator is configured to provide a pressure to a selectable hole cutter of the body via an actuation port in the transfer sleeve and actuate the selectable hole cutter piston of the selectable hole cutter to move relative to the body, wherein the cutter piston comprises one or more cutters. A manual controller configured to operate the actuator in response to a dropped activation ball.

Abstract: This disclosure presents a downhole device configured as a selectable hole trimmer. The selectable hole trimmer comprises an upper sleeve affixed inside a body via a stop. A charge sleeve is slidable inside the upper sleeve to provide a pressure to a pressurized volume. A catch sleeve is slidable inside the charge sleeve to align a bypass port and a return port with a drilling mud volume. An actuator is fluidly connected to the pressurized volume via a port. The actuator is configured to provide a pressure to a selectable hole cutter of the body via an actuation port in the transfer sleeve and actuate the selectable hole cutter piston of the selectable hole cutter to move relative to the body, wherein the cutter piston comprises one or more cutters. A manual controller configured to operate the actuator in response to a dropped activation ball.

Abstract: A downhole device and method to trigger, shift, and/or operate a downhole device of a drilling string in a wellbore is disclosed. At a high level, the disclosed device causes a portion of drilling fluids to bypass the drill bit and into the annulus. The bypass may be triggered upon certain conditions related to the rotation speeds of the drill string or other conditions such as the pressure of the drilling fluids. For example, the drill string may be rotated in some protocol of operation (e.g., stop at certain rpm, and/or stop at certain other rpm) to describe a recognizable series of signals to an accelerometer and/or microprocessor that will communicate to pumps or valves to operate or pause/stop operations.

Abstract: This disclosure presents a downhole device configured as a selectable hole trimmer. The selectable hole trimmer comprises an upper sleeve affixed inside a body via a stop. A charge sleeve is slidable inside the upper sleeve to provide a pressure to a pressurized volume. A catch sleeve is slidable inside the charge sleeve to align a bypsss port and a return port with a drilling mud volume. An actuator is fluidly connected to the pressurized volume via a port. The actuator is configured to provide a pressure to a selectable hole cutter of the body via an actuation port in the transfer sleeve and actuate the selectable hole cutter piston of the selectable hole cutter to move relative to the body, wherein the cutter piston comprises one or more cutters. A manual controller configured to operate the actuator in response to a dropped activation ball.

Abstract: Expandable reamer assemblies include an expandable reamer module and an activation module. An outer tubular body of the activation module is rigidly coupled to a tubular body of the expandable reamer module, and an activation member of the activation module is coupled to a sleeve of the expandable reamer module, the sleeve coupled to at least one blade and configured to move the at least one blade into an extended position. The sleeve moves axially responsive to axial movement of the activation member. Bottom-hole assemblies include an expandable reamer module and an activation module. The activation module is coupled to the expandable reamer module and configured to provide a motive force to the sleeve to move the sleeve opposite a direction of flow of drilling fluid. Methods of using expandable reamer modules include pairing two substantially identical expandable reamer modules and two respective different activation modules.

Abstract: An apparatus for use downhole is disclosed that, in one configuration includes a downhole tool configured to operate in an active position and an inactive position and an actuation device, which may include a control unit. The apparatus includes a telemetry unit that sends a first pattern recognition signal to the control unit to move the tool into the active position and a second pattern recognition signal to move the tool into the inactive position. The apparatus may be used for drilling a subterranean formation and include a tubular body and one or more extendable features, each positionally coupled to a track of the tubular body, and a drilling fluid flow path extending through a bore of the tubular body for conducting drilling fluid therethrough. A push sleeve is disposed within the tubular body and coupled to the one or more features.

Abstract: Expandable reamer assemblies include an expandable reamer module and an activation module. An outer tubular body of the activation module is rigidly coupled to a tubular body of the expandable reamer module, and an activation member of the activation module is coupled to a sleeve of the expandable reamer module, the sleeve coupled to at least one blade and configured to move the at least one blade into an extended position. The sleeve moves axially responsive to axial movement of the activation member. Bottom-hole assemblies include an expandable reamer module and an activation module. The activation module is coupled to the expandable reamer module and configured to provide a motive force to the sleeve to move the sleeve opposite a direction of flow of drilling fluid. Methods of using expandable reamer modules include pairing two substantially identical expandable reamer modules and two respective different activation modules.

Abstract: An expandable reamer apparatus and methods for reaming a borehole, wherein a laterally movable blade carried by a tubular body may be selectively positioned at an inward position and an expanded position. The laterally movable blade, held inwardly by blade-biasing elements, may be forced outwardly by drilling fluid selectively allowed to communicate therewith by way of an actuation sleeve disposed within the tubular body. Alternatively, a separation element may transmit force or pressure from the drilling fluid to the movable blade. Further, a chamber in communication with the movable blade may be pressurized by way of a downhole turbine or pump. A ridged seal wiper, compensator, movable bearing pad, fixed bearing pad preceding the movable blade, or adjustable spacer element to alter expanded blade position may be included within the expandable reamer. In addition, a drilling fluid pressure response indicating an operational characteristic of the expandable reamer may be generated.

Abstract: Expandable reamer assemblies include an expandable reamer module and an activation module. An outer tubular body of the activation module is rigidly coupled to a tubular body of the expandable reamer module, and an activation member of the activation module is coupled to a sleeve of the expandable reamer module, the sleeve coupled to at least one blade and configured to move the at least one blade into an extended position. The sleeve moves axially responsive to axial movement of the activation member. Bottom-hole assemblies include an expandable reamer module and an activation module. The activation module is coupled to the expandable reamer module and configured to provide a motive force to the sleeve to move the sleeve opposite a direction of flow of drilling fluid. Methods of using expandable reamer modules include pairing two substantially identical expandable reamer modules and two respective different activation modules.

Abstract: Downhole tools with a topographical pattern, and anti-balling material over the topographical pattern. The topographical pattern may be defined by at least one of a plurality of recesses extending into a surface of a body of the tool and a plurality of protrusions protruding from the surface. Downhole tools include an insert disposed within a recess in a body, and the insert comprises an anti-balling material having a composition selected to reduce accumulation of formation cuttings on the tools when the tools are used to form or service a wellbore. Downhole tools include anti-balling material disposed over a porous mass provided over the surfaces of the tools. Methods of forming downhole tools include providing anti-balling material over features on and/or in a surface of a body of a tool. Methods of repairing downhole tools include removing an insert therefrom and disposing a replacement insert therein.

Abstract: Actuation assemblies include a valve assembly comprising a valve sleeve configured to rotate to selectively enable fluid flow through at least one aperture in the valve sleeve and into at least one port of an outer sleeve and a ball retention feature configured to selectively retain a ball dropped through a fluid passageway of the valve assembly in order to rotate the valve sleeve. Downhole tools include actuation assemblies. Methods for actuating a downhole tool include receiving a ball in an actuation assembly, rotating a valve sleeve of the actuation assembly to enable fluid to flow through a portion of the actuation assembly, and actuating a portion of the downhole tool with the fluid.

Abstract: Actuation mechanisms for downhole assemblies in earth-boring applications may comprise a housing comprising an internal bore defining a flow path through the housing. An actuation member may be supported within the housing. A movable sleeve may be located within the internal bore and may be movable between a first position and a second position responsive to changes in flow rate of fluid flowing through the flow path. The movable sleeve may be biased toward the first position. The actuation member may be in an initial, pre-actuation position when the movable sleeve is initially located in the first position. The actuation member may be movable to a subsequent, pre-actuation position when the movable sleeve is located in the second position. The actuation member may be released from the actuation mechanism when the movable sleeve is returned to the first position.

Abstract: A drill bit includes a bit body; a pad associated with the bit body; and a rate control device coupled to the pad that extends from a bit surface at a first rate and retracts from an extended position to a retracted position at a second rate in response to external force applied onto the pad. The rate control device includes a piston for applying a force on the pad; a biasing member that applies a force on the piston to extend the pad at the first rate; a fluid chamber associated with the piston; and a pressure management device for controlling a fluid pressure within the fluid chamber.

Abstract: An apparatus for use downhole is disclosed that, in one configuration includes a downhole tool configured to operate in an active position and an inactive position and an actuation device, which may include a control unit. The apparatus includes a telemetry unit that sends a first pattern recognition signal to the control unit to move the tool into the active position and a second pattern recognition signal to move the tool into the inactive position. The apparatus may be used for drilling a subterranean formation and include a tubular body and one or more extendable features, each positionally coupled to a track of the tubular body, and a drilling fluid flow path extending through a bore of the tubular body for conducting drilling fluid therethrough. A push sleeve is disposed within the tubular body and coupled to the one or more features.

Abstract: Expandable reamers are configured to operate in a first, retracted state in which a plurality of blades is in a retracted position when a sliding sleeve is in a first sleeve position and a seat is in a first seat position, to operate in a second, extended state in which the plurality of blades is movable to an extended position when the sliding sleeve is in at least a second sleeve position and the seat is in the first seat position, and to operate in a third, retracted state in which the plurality of blades is returned to the retracted position when the sliding sleeve is in the at least a second position and the seat is in a second seat position.

Abstract: Expandable tools for use in subterranean boreholes may include a body defining a fluid flow path extending through the body. A valve piston may be located within the fluid flow path of the body, the valve piston configured to move longitudinally within the body responsive to drilling fluid flowing through the fluid flow path above a threshold pressure. The valve piston may include a nozzle defining an opening at an end of the valve piston. A status indicator may be located within the flow path of the body, the status indicator being fixed relative to the body. The status indicator may be positioned and shaped to alter a cross-sectional area of the opening of the nozzle by at least partially entering the nozzle responsive to the valve piston moving longitudinally within the body.

Abstract: Expandable reamers may include a housing and at least one blade supported by the housing. The at least one blade may be movable between an extended position and a retracted position. The at least one blade may be in the retracted position when a first actuation member is in a first longitudinal position and a second actuation member sleeve is affixed to the first actuation member. The at least one blade may be movable to the extended position when the first actuation member is in a second longitudinal position and the second actuation member is affixed to the first actuation member. The at least one blade may be in the retracted position when the first actuation member is in the second longitudinal position and the second actuation member obstructs an opening in a sidewall of the first actuation member.

Abstract: An apparatus for use downhole is disclosed that, in one configuration includes a downhole tool configured to operate in an active position and an inactive position and an actuation device, which may include a control unit. The apparatus includes a telemetry unit that sends a first pattern recognition signal to the control unit to move the tool into the active position and a second pattern recognition signal to move the tool into the inactive position. The apparatus may be used for drilling a subterranean formation and include a tubular body and one or more extendable features, each positionally coupled to a track of the tubular body, and a drilling fluid flow path extending through a bore of the tubular body for conducting drilling fluid therethrough. A push sleeve is disposed within the tubular body and coupled to the one or more features.

Abstract: An expandable reamer apparatus and methods for reaming a borehole, wherein a laterally movable blade carried by a tubular body may be selectively positioned at an inward position and an expanded position. The laterally movable blade, held inwardly by blade-biasing elements, may be forced outwardly by drilling fluid selectively allowed to communicate therewith by way of an actuation sleeve disposed within the tubular body. Alternatively, a separation element may transmit force or pressure from the drilling fluid to the movable blade. Further, a chamber in communication with the movable blade may be pressurized by way of a downhole turbine or pump. A ridged seal wiper, compensator, movable bearing pad, fixed bearing pad preceding the movable blade, or adjustable spacer element to alter expanded blade position may be included within the expandable reamer. In addition, a drilling fluid pressure response indicating an operational characteristic of the expandable reamer may be generated.