Abstract: A system for measurement of pressure drop through a perforated panel having panel holes includes a sensor comprising an illumination source adapted to illuminate the perforated panel, a lens spaced-apart with respect to the illumination source and a camera interfacing with the lens. A controller is connected to the camera and adapted to receive image frames of the panel openings from the camera, measure an optical porosity of the perforated panel, identify a number and locations of missing and blocked panel holes in the perforated panel, determine a shape of a small region associated with each panel hole and calculate a pressure drop through the perforated panel based on the optical porosity of the perforated panel, the number and locations of the missing and blocked panel holes and the shape of the small region associated with each panel hole.

Abstract: Apparatus and methods for inspecting a workpiece are provided. According to one embodiment, a method for inspecting a workpiece comprises illuminating at least a portion of the workpiece with at least one illumination beam and capturing at least one image including at least on line signature formed by illuminating the workpiece with the illumination beam. The method further includes performing two-dimensional and three-dimensional processes on the captured image and classifying at least one feature associated with the workpiece based at least in part on data generated by the two-dimensional and three-dimensional processes.

Abstract: A rail unloading vehicle is self-propelled and able to travel either over-the-road on conventional roadway tires or along railway tracks on railway wheels. Threading mechanisms for unloading the rails are arranged to retract so they provide a narrow profile for transport over the road. The threading mechanisms have thread boxes with jaws that open to accommodate easy reception of rails, and close to apply rollers to the rails for unloading operations. A special rail clamp has a pair of oppositely pivoting dogs to allow rail manipulation in opposite directions without slippage. A special saw allows safe on-site cutting of rails.

Abstract: Apparatus and methods for inspecting a workpiece are provided. According to one embodiment, a method for inspecting a workpiece comprises illuminating at least a portion of the workpiece with at least one illumination beam and capturing at least one image including at least on line signature formed by illuminating the workpiece with the illumination beam. The method further includes performing two-dimensional and three-dimensional processes on the captured image and classifying at least one feature associated with the workpiece based at least in part on data generated by the two-dimensional and three-dimensional processes.

Abstract: Systems and methods for monitoring automated composite fabrication processes are disclosed. In one embodiment, a method includes performing a manufacturing operation on a portion of a workpiece using a tool moveable relative to the workpiece. Simultaneously with performing the manufacturing operation, the tool is translated relative to the workpiece, and a portion of the workpiece upon which the tool has performed the manufacturing operation is monitored. The monitoring includes illuminating an illuminated strip of the workpiece using a laser, and receiving a reflected beam reflected from the illuminated strip into a camera. Output signals from the camera may be analyzed to detect and characterize a feature of interest, wherein the feature of interest may include an edge, an overlap, a gap, a wrinkle, and foreign object debris (FOD).

Abstract: A system and method for inspecting a workpiece are provided. According to one embodiment, the system includes a plurality of illumination sources positioned proximate to the workpiece and each operable to generate at least one respective illumination beam to illuminate at least a portion of the workpiece, wherein each beam has a different respective color. The system also includes at least one camera positioned proximate to the workpiece and operable to capture at least one image of at least a portion of the workpiece including the illumination beams incident thereon. In addition, the system includes a data system capable of providing simultaneous two-dimensional and three-dimensional information indicative of the workpiece based on the image acquired by the camera.

Abstract: A feature of a workpiece can be identified. Two-dimensional data of at least a region of a workpiece and three-dimensional data of a portion of the region of the workpiece are acquired, such as by illuminating at least the region with at least a first light source disposed at a first angle of incidence relative to a plane of the region and illuminating the portion with a second light source, such as at least one laser, disposed at a second angle of incidence greater than the first angle of incidence. An estimated location of an attribute of a feature of the workpiece is determined from the three-dimensional data, and the feature is identified by analyzing the two-dimensional data in an area surrounding the estimated location of the attribute. Attributes of features can include without limitation a point along a line of an edge.

Abstract: A robotic arm for transporting products in a product storage and dispensing system is disclosed. The robotic arm broadly includes a base operable to couple the arm to the dispensing system; a sprocket coupled with the base; an extendible arm segment coupled with the base; and a chain coupled with the sprocket and the extendible arm segment such that rotation of the sprocket causes movement of the chain and extension of the extendible arm segment. The robotic arm provides a compact and effective retrieval tool that is compatible with closely spaced and densely packed product shelves.

Abstract: An apparatus and method is provided for cutting curved tube and duct assemblies using a high-powered laser, which locates, measures and follows a scribe line. The invention generally is comprised of a multi-axis laser-based machine tool to cut formed (i.e., curved) welded tube and duct detailed parts to a planar scribe line. It is further comprised of a laser focusing head positioned on a rotating and tilting platform; fixturing aids to position and hold the tubes or ducts to be cut; a machine vision system to locate and measure a scribe line in a plane on the tube or duct, thus determining its orientation; and a controller that tilts the turntable to a co-planar position, and then operates a high-powered laser to cut the duct at the scribe line.