Abstract: A rotary variable differential transformer for measuring angular displacement and method of manufacturing the same are provided herein. The rotary variable differential transformer includes a stator configured to house a primary coil configured to receive an alternating current, a first secondary coil electromagnetically coupled to the primary coil, and a second secondary coil electromagnetically coupled to the primary coil. The rotary variable differential transformer also includes a rotor positioned concentrically within the stator. The rotor is configured to receive a shaft and rotate with the shaft while the stator remains stationary. The primary coil is positioned at a first radial position within the stator spaced between about 90 to 150 degrees from each of the first secondary coil and the second secondary coil.

Abstract: A rotary variable differential transformer for measuring angular displacement and method of manufacturing the same are provided herein. The rotary variable differential transformer includes a stator configured to house a primary coil configured to receive an alternating current, a first secondary coil electromagnetically coupled to the primary coil, and a second secondary coil electromagnetically coupled to the primary coil. The rotary variable differential transformer also includes a rotor positioned concentrically within the stator. The rotor is configured to receive a shaft and rotate with the shaft while the stator remains stationary. The primary coil is positioned at a first radial position within the stator spaced between about 90 to 150 degrees from each of the first secondary coil and the second secondary coil.

Abstract: Apparatuses, systems, and methods for sensing rotary positions are provided. For example, an example rotary position sensor includes a rotor assembly having a rotor assembly opening for securing the rotor assembly to a shaft structure, a stator assembly having a stator assembly opening for receiving the shaft structure, and a base assembly secured to the stator assembly. In some examples, the base assembly (such as, but not limited to, a PCB assembly) comprises a plurality of primary coil elements printed on a first side of the base assembly and a plurality of secondary coil elements printed on a second side of the base assembly.

Abstract: Apparatuses, systems, and associated methods of assembly are described that provide for improved sensor devices. An example sensor device includes a bobbin tube that defines a hollow interior. The device includes a primary coil element wound around the bobbin tube configured to, in response to a current input, generate a primary magnetic flux and includes a secondary coil element wound around the primary coil element. In an instance in which the bobbin tube receives a probe assembly therein, magnetic interaction between the probe assembly and the primary coil element is configured to induce a signal in the secondary coil element. Furthermore, a pitch of the secondary coil element varies according to a non-linear, polynomial function along a second length of the bobbin tube so as to reduce linearity error of the sensor device.

Abstract: A rotary variable differential transformer for measuring angular displacement and method of manufacturing the same are provided herein. The rotary variable differential transformer includes a stator configured to house a primary coil configured to receive an alternating current, a first secondary coil electromagnetically coupled to the primary coil, and a second secondary coil electromagnetically coupled to the primary coil. The rotary variable differential transformer also includes a rotor positioned concentrically within the stator. The rotor is configured to receive a shaft and rotate with the shaft while the stator remains stationary. The primary coil is positioned at a first radial position within the stator spaced between about 90 to 150 degrees from each of the first secondary coil and the second secondary coil.

Abstract: Apparatuses, systems, and associated methods of assembly are described that provide for improved sensor devices. An example sensor device includes a bobbin tube that defines a hollow interior. The device includes a primary coil element wound around the bobbin tube configured to, in response to a current input, generate a primary magnetic flux and includes a secondary coil element wound around the primary coil element. In an instance in which the bobbin tube receives a probe assembly therein, magnetic interaction between the probe assembly and the primary coil element is configured to induce a signal in the secondary coil element. Furthermore, a pitch of the secondary coil element varies according to a non-linear, polynomial function along a second length of the bobbin tube so as to reduce linearity error of the sensor device.

Abstract: A linear variable displacement transformer (LVDT) position sensor. The position sensor comprises a bobbin, a primary coil of wire wound on the bobbin, a first secondary coil wound in stepped layers on the bobbin, and a second secondary coil wound in stepped layers on the bobbin. The first secondary coil comprises a plurality of booster windings at an end of the first secondary coil. The second secondary coil comprises a plurality of booster windings at an end of the second secondary coil opposite the end of the first secondary coil booster windings. The stepped windings of the second secondary coil are complementary to the stepped windings of the first secondary coil.

Abstract: Embodiments generally relate to linear variable displacement transformer (LVDT) position sensors. The position sensor comprises a bobbin, a moveable core, a primary coil of wire wound around the bobbin, and two secondary coils of wire wound around the bobbin about the primary coil using a fractional winding technique. For example, the winding length of the bobbin may be separated into three consecutive parts. Generally, the primary coil may be wound around the entire winding length of the bobbin. The first secondary coil may be wound around the first and second parts of the winding length. The second secondary coil may be wound around the second and third parts of the winding length. Additionally, the first secondary coil and the second secondary coil may overlap over the second part of the winding length.

Abstract: A transformer includes a bobbin, a primary coil, and a pair of secondary coils. The bobbin has an axial bore formed therein. The primary coil is wound on the bobbin and is adapted to be electrically excited with an excitation signal. The secondary coils are disposed adjacent to the primary coil, and are inductively coupled to the primary coil upon electrical excitation of the primary coil. The primary coil is wound on the bobbin such that at least a portion of the primary coil has a cross section shape that is a trapezoid.

Abstract: Embodiments generally relate to linear variable displacement transformer (LVDT) position sensors. The position sensor comprises a bobbin, a moveable core, a primary coil of wire wound around the bobbin, and two secondary coils of wire wound around the bobbin about the primary coil using a fractional winding technique. For example, the winding length of the bobbin may be separated into three consecutive parts. Generally, the primary coil may be wound around the entire winding length of the bobbin. The first secondary coil may be wound around the first and second parts of the winding length. The second secondary coil may be wound around the second and third parts of the winding length. Additionally, the first secondary coil and the second secondary coil may overlap over the second part of the winding length.

Abstract: A linear variable displacement transformer (LVDT) position sensor. The position sensor comprises a bobbin, a primary coil of wire wound on the bobbin, a first secondary coil wound in stepped layers on the bobbin, and a second secondary coil wound in stepped layers on the bobbin. The first secondary coil comprises a plurality of booster windings at an end of the first secondary coil. The second secondary coil comprises a plurality of booster windings at an end of the second secondary coil opposite the end of the first secondary coil booster windings. The stepped windings of the second secondary coil are complementary to the stepped windings of the first secondary coil.

Abstract: A transformer includes a bobbin, a primary coil, and a pair of secondary coils. The bobbin has an axial bore formed therein. The primary coil is wound on the bobbin and is adapted to be electrically excited with an excitation signal. The secondary coils are disposed adjacent to the primary coil, and are inductively coupled to the primary coil upon electrical excitation of the primary coil. The primary coil is wound on the bobbin such that at least a portion of the primary coil has a cross section shape that is a trapezoid.