Patents by Inventor Sumio Okuda

Sumio Okuda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10472429
    Abstract: A method according to the present invention for producing water absorbent resin powder is a method for producing water absorbent resin having a surface cross-linked structure, and includes: a polymerization step in which an unsaturated monomer aqueous solution is polymerized; a drying step in which a hydrogel cross-linked polymer obtained in the polymerization step is dried; a surface treatment step in which the hydrogel cross-linked polymer or a dried hydrogel cross-linked polymer is subjected to a surface treatment; and a sorting step, carried out after the drying step, in which a foreign matter included in a water absorbent resin is color-sorted from the water absorbent resin entirely or partially. As a result, it is possible to obtain a water absorbent resin which has high properties and is less likely to be colored. In this way, there is provided the water absorbent resin powder production method in which the color sorting technique is used to remove foreign matters from the water absorbent resin.
    Type: Grant
    Filed: April 5, 2019
    Date of Patent: November 12, 2019
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Katsuhiro Kajikawa, Sumio Okuda, Kazumasa Konishi, Kunihiko Ishizaki
  • Publication number: 20190233548
    Abstract: A method according to the present invention for producing water absorbent resin powder is a method for producing water absorbent resin having a surface cross-linked structure, and includes: a polymerization step in which an unsaturated monomer aqueous solution is polymerized; a drying step in which a hydrogel cross-linked polymer obtained in the polymerization step is dried; a surface treatment step in which the hydrogel cross-linked polymer or a dried hydrogel cross-linked polymer is subjected to a surface treatment; and a sorting step, carried out after the drying step, in which a foreign matter included in a water absorbent resin is color-sorted from the water absorbent resin entirely or partially. As a result, it is possible to obtain a water absorbent resin which has high properties and is less likely to be colored. In this way, there is provided the water absorbent resin powder production method in which the color sorting technique is used to remove foreign matters from the water absorbent resin.
    Type: Application
    Filed: April 5, 2019
    Publication date: August 1, 2019
    Inventors: Katsuhiro Kajikawa, Sumio Okuda, Kazumasa Konishi, Kunihiko Ishizaki
  • Patent number: 10307506
    Abstract: The disclosed process for continuously producing a water-absorbing resin comprising a plurality of joined continuous steps; a polymerization step of polymerizing an aqueous unsaturated monomer solution, a drying step of drying a particulated water-containing gel-like crosslinked polymer obtained in a finely crushing step during the polymerization or after the polymerization, a pulverizing step after the drying, a classification step after the drying, and a surface treatment step for the water-absorbing resin powder after the classification step. In the process, with some of the above steps kept running, the other steps are interrupted, and subsequently all the steps are restarted.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: June 4, 2019
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Patent number: 10301398
    Abstract: A method according to the present invention for producing water absorbent resin powder is a method for producing water absorbent resin having a surface cross-linked structure, and includes: a polymerization step in which an unsaturated monomer aqueous solution is polymerized; a drying step in which a hydrogel cross-linked polymer obtained in the polymerization step is dried; a surface treatment step in which the hydrogel cross-linked polymer or a dried hydrogel cross-linked polymer is subjected to a surface treatment; and a sorting step, carried out after the drying step, in which a foreign matter included in a water absorbent resin is color-sorted from the water absorbent resin entirely or partially. As a result, it is possible to obtain a water absorbent resin which has high properties and is less likely to be colored. In this way, there is provided the water absorbent resin powder production method in which the color sorting technique is used to remove foreign matters from the water absorbent resin.
    Type: Grant
    Filed: July 19, 2007
    Date of Patent: May 28, 2019
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Katsuhiro Kajikawa, Sumio Okuda, Kazumasa Konishi, Kunihiko Ishizaki
  • Patent number: 10029027
    Abstract: A water-absorbing resin composition including 100 parts by weight of water-absorbing resin particles and 0.01 to 1 part by weight of additive particles, wherein a percent by weight of the additive particles, (x [%]), based on 100% by weight of the water-absorbing resin particles in the composition, and weight ratio of free additive particles, (y), relative to the percent by weight, (x [%]), satisfy the following formula: 0.04(x)0.1?y?0.2(x)0.5.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: July 24, 2018
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Takahiro Kitano, Yorimichi Dairoku, Sumio Okuda, Kozo Nogi, Motohiro Imura
  • Patent number: 9976001
    Abstract: Provided is a process for producing a water-absorbing resin powder which contains a given amount of water added thereto, has a low dust content, and has high material properties. When a water-absorbing resin powder which has undergone surface crosslinking is produced on an industrial scale, various problems concerning production are eliminated and a long-term stable operation is possible without causing a deterioration in the material properties of the resin. Even when the process is continued over a long period, the material properties are stabilized (decrease in standard deviation) or improved (improvement in AAP). The process for producing a water-absorbing resin comprises, in the following order, a first classification step for classifying a water-absorbing resin, a surface crosslinking step after the classification, a water addition step for adding water to the water-absorbing resin powder after or during the surface crosslinking, a second classification step, and a conveying step.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: May 22, 2018
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Sumio Okuda, Kunihiko Ishizaki, Katsuyuki Wada
  • Patent number: 9624322
    Abstract: A method for producing a water absorbent resin, the method including a polymerization step, a drying step, a classification step, and a surface crosslinking step. The classification step carried out before or after the surface crosslinking step requires use of a tapping material and a metal sieve mesh, in which the tapping material being heated at 40° C. to 100° C. is installed below the metal sieve mesh, and the metal sieve mesh has an area of 1 to 10 m2/sheet. The classification step further requires introducing a classification aid particle, which has a specific gravity different from that of the water absorbent resin, to the metal sieve mesh; and monitoring the presence or absence of damage to the metal sieve mesh.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: April 18, 2017
    Assignee: Nippon Shukubai Co., Ltd.
    Inventors: Sumio Okuda, Syuji Kanzaki, Kunihiko Ishizaki, Shinichi Fujino, Kozo Nogi
  • Patent number: 9453091
    Abstract: A method for producing a water absorbent resin, the method including a polymerization step, a drying step, a classification step, and a surface crosslinking step. The classification step carried out before or after the surface crosslinking step requires use of a metal sieve mesh having stretch tension from 35 to 100 N/cm, in which an air jet cleaner or an air jet brush cleaner and plural tapping balls or tapping blocks are installed below the metal sieve mesh, a classification aid particle having specific gravity different from that of the water absorbent resin powder is added, and a fine powder of the water absorbent resin and the classification aid particle are removed.
    Type: Grant
    Filed: March 17, 2011
    Date of Patent: September 27, 2016
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Sumio Okuda, Syuji Kanzaki, Kunihiko Ishizaki, Shinichi Fujino, Kozo Nogi
  • Patent number: 9272068
    Abstract: The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; and a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization. In the process, the drying step is interrupted with a dryer kept in a heated state and thereafter the drying step is restarted.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: March 1, 2016
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Patent number: 9233186
    Abstract: The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization; a pulverizing step after the drying, a classification step after the drying, and a surface treatment step after the classification. In the process is, the surface-treatment step is interrupted with a heating treatment apparatus kept in a heated state and thereafter the surface treatment step is restarted.
    Type: Grant
    Filed: March 14, 2011
    Date of Patent: January 12, 2016
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Patent number: 9051067
    Abstract: Provided is a production method for the particulate water-absorbing agent, which can collecting the fine powders generated during the producing process efficiently without worsening working environment, and also the particulate water-absorbing agent produced by the production method thereof. This production method includes (1) a polymerization step for obtaining a polymer gel, (2) a drying step for drying said polymer gel to obtain a particulate water-absorbing resin, (3) a classification step for sieving said particulate water-absorbing resin, (4) a surface cross-linking step for cross-linking the neighborhood of the surface of said particulate water-absorbing resin (5) a packaging step for filling a packaging material container with said particulate water-absorbing agent for packaging and (6) a transportation step for transporting the products produced in each of the steps to the other steps.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: June 9, 2015
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kozo Nogi, Sumio Okuda, Keiji Inoue, Kazumasa Konishi, Toru Nishioka, Yusuke Watanabe
  • Publication number: 20140197360
    Abstract: A method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, provided is a water-absorbing resin composition, which is capable of stably exerting high-level property. The problems can be solved by a water-absorbing resin composition, where the addition amount of additive particles and amount of free additive particles satisfies a predetermined relation.
    Type: Application
    Filed: March 18, 2014
    Publication date: July 17, 2014
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Takahiro KITANO, Yorimichi DAIROKU, Sumio OKUDA, Kozo NOGI, Motohiro IMURA
  • Patent number: 8703859
    Abstract: The present invention provides a method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, the present invention provides a water-absorbing resin composition, which is capable of stably exerting high-level property.
    Type: Grant
    Filed: March 20, 2007
    Date of Patent: April 22, 2014
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Takahiro Kitano, Yorimichi Dairoku, Sumio Okuda, Kozo Nogi, Motohiro Imura
  • Patent number: 8513364
    Abstract: A production method of a water-absorbent resin includes the steps of: obtaining a hydrogel by supplying monomer liquid to a reaction device so that the monomer liquid is polymerized; and detaching the hydrogel from the reaction device, wherein the reaction device's surface in contact with the monomer liquid at a position where polymerization occurs is made of a fluororesin having a melt viscosity of less than 1×108 poise at 380° C. On this account, it is possible to obtain a water-absorbent resin having less amounts of an extractable content with high productivity and it is possible to carry out continuous production for an extended period of time.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: August 20, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Masazumi Sasabe, Sumio Okuda, Yorimichi Dairoku, Shuji Kanzaki, Yoshihiro Kita, Motohiro Imura
  • Publication number: 20130123435
    Abstract: Provided is a method which does not require alteration of the raw materials or high capital investment, and improves and stabilizes the physical property (for example, liquid permeability) of a water absorbent resin by means of a simple technique. A method for producing a water absorbent resin is disclosed, which method includes a polymerization step of polymerizing an aqueous solution of acrylic acid (salt) to obtain a water-containing gel-like crosslinked polymer; a drying step of drying the water-containing gel-like crosslinked polymer to obtain a water absorbent resin powder; a classification step of classifying the water absorbent resin powder; and a surface crosslinking step of surface crosslinking the water absorbent resin powder, wherein in the classification steps that are carried before the surface crosslinking step and/or after the surface crosslinking step, the stretch tension (tension) of the metal sieve mesh used in the classification step is from 35 [N/cm] to 100 [N/cm].
    Type: Application
    Filed: March 17, 2011
    Publication date: May 16, 2013
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Sumio Okuda, Syuji Kanzaki, Kunihiko Ishizaki, Shinichi Fujino, Kozo Nogi
  • Publication number: 20130066019
    Abstract: A method of enhancing and stabilizing the physical property (for example, liquid permeability) of a water absorbent resin by means of a simple technique without requiring any alteration of the raw materials or high capital investment, is provided. Disclosed is a method for producing a water absorbent resin, which includes a polymerization step of polymerizing an aqueous solution of acrylic acid (salt) to obtain a water-containing gel-like crosslinked polymer; a drying step of drying the water-containing gel-like crosslinked polymer, to obtain a water absorbent resin powder; a classification step of classifying the water absorbent resin powder; and a surface crosslinking step of surface crosslinking the water absorbent resin powder, wherein in the classification step that is carried out before the surface crosslinking step and/or after the surface crosslinking step, a tapping material is installed below the metal sieve mesh used in the classification step, and thereby classification is carried out.
    Type: Application
    Filed: March 17, 2011
    Publication date: March 14, 2013
    Applicant: Nippon Shokubai Co., Ltd.
    Inventors: Sumio Okuda, Syuji Kanzaki, Kunihiko Ishizaki, Shinichi Fujino, Kozo Nogi
  • Publication number: 20130005919
    Abstract: The disclosed process for continuously producing a water-absorbing resin comprising a plurality of joined continuous steps; a polymerization step of polymerizing an aqueous unsaturated monomer solution, a drying step of drying a particulated water-containing gel-like crosslinked polymer obtained in a finely crushing step during the polymerization or after the polymerization, a pulverizing step after the drying, a classification step after the drying, and a surface treatment step for the water-absorbing resin powder after the classification step. In the process, with some of the above steps kept running, the other steps are interrupted, and subsequently all the steps are restarted.
    Type: Application
    Filed: March 14, 2011
    Publication date: January 3, 2013
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Publication number: 20130005926
    Abstract: The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; and a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization. In the process, the drying step is interrupted with a dryer kept in a heated state and thereafter the drying step is restarted.
    Type: Application
    Filed: March 14, 2011
    Publication date: January 3, 2013
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Publication number: 20130005904
    Abstract: The disclosed process for producing a water-absorbing resin comprising: a polymerization step of polymerizing an aqueous unsaturated monomer; a drying step of drying a particulated water-containing gel-liked crosslinked polymer, obtained in a finely crushing step during the polymerization or after the polymerization; a pulverizing step after the drying, a classification step after the drying, and a surface treatment step after the classification. In the process is, the surface-treatment step is interrupted with a heating treatment apparatus kept in a heated state and thereafter the surface treatment step is restarted.
    Type: Application
    Filed: March 14, 2011
    Publication date: January 3, 2013
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Syuji Kanzaki, Sumio Okuda, Kunihiko Ishizaki, Satoshi Matsumoto
  • Publication number: 20120298915
    Abstract: Provided is a process for producing a water-absorbing resin powder which contains a given amount of water added thereto, has a low dust content, and has high material properties. When a water-absorbing resin powder which has undergone surface crosslinking is produced on an industrial scale, various problems concerning production are eliminated and a long-term stable operation is possible without causing a deterioration in the material properties of the resin. Even when the process is continued over a long period, the material properties are stabilized (decrease in standard deviation) or improved (improvement in AAP). The process for producing a water-absorbing resin comprises, in the following order, a first classification step for classifying a water-absorbing resin, a surface crosslinking step after the classification, a water addition step for adding water to the water-absorbing resin powder after or during the surface crosslinking, a second classification step, and a conveying step.
    Type: Application
    Filed: February 10, 2011
    Publication date: November 29, 2012
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Sumio Okuda, Kunihiko Ishizaki, Katsuyuki Wada