Abstract: A method includes applying a material coating on a surface of a machine component using a thermal spray, wherein the material coating is formed from a combination of a hardfacing material and aluminum-containing particles. The method also includes thermally treating the material coating to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material.

Abstract: A method includes applying a material coating to a surface of a machine component, wherein the material coating is formed from a combination of a hardfacing material, aluminum-containing particles, and a braze material. The method also includes thermally treating the material coating at a temperature to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material, and the braze material is configured to facilitate binding between the material coating and the surface of the machine component.

Abstract: A composition, a machine component coated with the same, and a method of coating the machine component are provided. The composition includes a CoNiCrAlY alloy, where three or more elements of the CoNiCrAlY alloy are present in equimolar amounts, one of the three or more elements of the CoNiCrAlY alloy being aluminum (Al), and where a molar fraction of Al is between about 0.20 and about 0.25. The composition further includes a transition metal boride including at least one of: cobalt boride (Co2B), titanium boride (TiB2), zirconium boride (ZrB2), tantalum boride (TaB2), niobium boride (NiB2), or molybdenum boride (Mo2B), and a refractory alloy.

Abstract: A composition comprising a rare earth solid solution, at least one of HfO2 and CaZrO3/MgZrO3; and balance ZrO2. The rare earth solid solution may include Gd2O3 and Lu2O3. In another example, the rare earth solid solution may include Gd2O3, Lu2O3, and at least one of Yb2O3 and Sm2O3.

Abstract: A method includes applying a material coating on a surface of a machine component using a thermal spray, wherein the material coating is formed from a combination of a hardfacing material and aluminum-containing particles. The method also includes thermally treating the material coating to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material.

Abstract: A method includes applying a material coating on a surface of a machine component using a thermal spray, wherein the material coating is formed from a combination of a hardfacing material and aluminum-containing particles. The method also includes thermally treating the material coating to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material.

Abstract: A method includes applying a material coating to a surface of a machine component, wherein the material coating is formed from a combination of a hardfacing material, aluminum-containing particles, and a braze material. The method also includes thermally treating the material coating at a temperature to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material, and the braze material is configured to facilitate binding between the material coating and the surface of the machine component.

Abstract: A method includes applying a material coating on a surface of a machine component using a thermal spray, wherein the material coating is formed from a combination of a hardfacing material and aluminum-containing particles. The method also includes thermally treating the material coating to generate an oxide layer comprising aluminum from the aluminum-containing particles, wherein the oxide layer is configured to reduce oxidation of the hardfacing material.

Abstract: A system for a turbine blade tip to address wear during rubbing with a shroud, and also tip rail cooling, is provided. The turbine blade tip includes a tip rail and cooling passage(s) extending through a radially outer end surface thereof, providing direct cooling to the tip. The tip rail may include tip rail cooling inserts. The radial outer end surface of the tip rail includes a first portion radially inward of a second portion thereof. An abrasive layer extends along the first portion adjacent the cooling passage(s), and may include a matrix alloy having a plurality of cubic boron nitride (cBN) particles and a plurality of ceramic particles embedded therein. The abrasive layer extends radially outward of the second portion of the radial outer end surface. The system also may include a shroud including an abradable coating thereon.

Abstract: A high entropy ceramic (HEC) composition includes at least three different rare earth (RE) oxides and at least one of hafnium dioxide (HfO2) and zirconia oxide (ZrO2). The at least three different rare earth oxides being equimolar fractions. In one aspect, the high entropy ceramic (HEC) composition can be used in a thermal barrier coating.

Abstract: An abradable seal structure for a gas turbine is formed using binder jetting. The structure may include a first plurality of adjoining cells and a second plurality of adjoining cells. The first plurality of adjoining cells has at least one of a different size, shape, wall thickness, and configuration of adjoining cells than the second plurality of adjoining cells. The abradable seal structure may also have varying porosity across an area thereof.

Abstract: A thermal barrier coating composition comprises: A. a binder in an amount from about 1% wt. % to about 15 wt. % and: B. a zirconia-containing powder comprising: I. up to about 65 wt. % of a component comprising: a. a first metal oxide selected from the group including ytterbia, neodymia, mixtures of ytterbia and neodymia, mixtures of ytterbia and lanthana, mixtures of neodymia and lanthana, and mixtures of ytterbia, neodymia and lanthana in an amount of from about 8 wt. % to about 55 wt. % of the component; and b. a second metal oxide selected from the group including yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof in an amount up to about 2 wt. % or less of the component; and II. one or more of a third metal oxide selected from the group including: a. hafnia in an amount up to about 2 wt. % or less of the component; and b. tantala in an amount up to about 2 wt. % or less of the component; and and a balance zirconia by weight.

Abstract: Various embodiments include a dense abradable coating, a method of reducing rub damage to a turbine engine part by applying the dense abradable coating thereto, and a turbine engine part having the abradable coating thereon. Particular embodiments include a dense abradable coating including a pore-free metallic composite, a high-aluminum containing brittle alloy, and a plurality of hollow abradable particles.

Abstract: A process includes forming a printed article having an external surface and at least one microfeature with an internal surface by additive manufacture, coating the external surface and the internal surface of the printed article with a metallic microlayer to form a coated article, and densifying the coated article to form a component. After formation, the printed article has a porosity such that the printed article is not at full density. A densified component includes a printed article having an external surface and at least one microfeature with an internal surface and a metallic microlayer coating the external surface and the internal surface of the printed article. The printed article is formed by additive manufacture.

Abstract: A process includes forming a printed article having an external surface and at least one microfeature with an internal surface by additive manufacture, coating the external surface and the internal surface of the printed article with a metallic microlayer to form a coated article, and densifying the coated article to form a component. After formation, the printed article has a porosity such that the printed article is not at full density. A densified component includes a printed article having an external surface and at least one microfeature with an internal surface and a metallic microlayer coating the external surface and the internal surface of the printed article. The printed article is formed by additive manufacture.

Abstract: Various embodiments include honeycomb structures including an abradable material, and a method of applying such honeycomb structures to steel components of a gas turbine engine in order to reduce rub damage. Particular embodiments include a honeycomb structure having a plurality of cells, each cell of the plurality of cells including a cell wall surrounding a void, and an abradable material within the void of each cell of the plurality of cells, the abradable material including a metallic alloy and hollow particles.

Abstract: Various embodiments include a dense abradable coating, a method of reducing rub damage to a turbine engine part by applying the dense abradable coating thereto, and a turbine engine part having the abradable coating thereon. Particular embodiments include a dense abradable coating including a pore-free metallic composite, a high-aluminum containing brittle alloy, and a plurality of hollow abradable particles.

Abstract: A treatment composition is disclosed including a carrier and a sacrificial oxide-forming material suspended within the carrier. The sacrificial oxide-forming material is selected from the group consisting of tin oxide, magnesium oxide, antimony pentaoxide, and combinations thereof. A treatment process for a gas turbine component including an abradable ceramic coating is disclosed. The process includes contacting the abradable ceramic coating with the treatment composition. The sacrificial oxide-forming material is infused into the abradable ceramic coating to form sacrificial oxide-forming deposits within the abradable ceramic coating. A rejuvenation process is disclosed including contacting the hot gas path surface of a gas turbine component with a rinse composition comprising water and the treatment composition to form the sacrificial oxide-forming deposits within the abradable ceramic coating.

Abstract: A polyhedral-sealed article is disclosed including an article having a surface and a polyhedral seal layer disposed on the surface. The polyhedral seal layer includes a polyhedral structure having a plurality of polyhedral units. The polyhedral seal layer further includes at least one of a composition including an HTW composition, a heterogeneous pattern of the polyhedral structure, an orientation of the polyhedral structure extending from the surface at non-orthogonal angle, and at least one polyhedral unit conformation other than a hexagonal prism. A method for forming the polyhedral-sealed article is disclosed including forming a polyhedral seal layer by binder jet additive manufacturing and disposing the polyhedral seal layer on a surface of an article.

Abstract: A cleaning method and a cleaning fluid are provided. The cleaning method includes accessing a plurality of turbine components attached to a turbine assembly, the turbine assembly being a portion of a turbomachine, positioning at least one cleaning vessel over at least one of the turbine components, forming a liquid seal with a sealing bladder, providing a cleaning fluid to the cleaning vessel, and draining the cleaning fluid from the cleaning vessel. The cleaning fluid includes a carrier fluid and a solvent additive for removing fouling material from the turbine component. An alternative cleaning method is also provided.