Patents by Inventor Sylvain-Paul Morency

Sylvain-Paul Morency has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11203492
    Abstract: A case orienting system comprising a frame having a reference datum a traverse transport pivotally coupled to the frame about a traverse pivot axis, the traverse transport including a substantially continuous movable platform configured to support and transport at least one case in a case traverse direction along a traverse axis. The substantially continuous movable platform pivots about the traverse pivot axis to orient the case traverse direction to another traverse direction and a bias support disposed adjacent to and opposing the traverse transport and being movably coupled to the frame to move relative to the frame in opposition to the traverse transport, the bias support being configured to engage and seat against a seating surface of the at least one case to support the at least one case in a first orientation relative to the reference datum.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: December 21, 2021
    Assignee: Symbotic Canada, ULC
    Inventors: Trevor Hamilton, Ugo Demers, Sylvain-Paul Morency
  • Publication number: 20210327044
    Abstract: A method of inspecting cased goods includes advancing at least one case of goods on a conveyor, generating an illumination sheet of parallel illuminating rays with at least one electromagnetic source, and capturing an image, formed by the illumination sheet passing through a diffuser with at least one camera located so as to capture illumination from diffused parallel rays of the light sheet, where the image case embodies a goods image that is generated by the case goods moving between the light source and the at least one camera, where part of the parallel sheet of light is at least partially blocked by the case of goods, thus generating a gray level image.
    Type: Application
    Filed: March 30, 2021
    Publication date: October 21, 2021
    Inventors: Marc DUCHARME, Robert JODOIN, Benoit LAROUCHE, Sylvain-Paul MORENCY, Christian SIMON
  • Publication number: 20210237990
    Abstract: A vision-assisted robotized depalletizer receives at a pallet station a pallet loaded with products and outputs on a conveyor unitized products aligned in a desired orientation. Such depalletizers include a vision system having one or more image acquisition sensors that are positioned relative to the pallet station so as to have a field of view covering a top portion of the pallet. The sensors send to a controller one or more image of the top portion of the pallet that the controller uses along to determine the position of each product in the top portion of the pallet. The depalletizer further includes a robot equipped with a depalletizing tool that is coupled to the vision system controller for receiving information indicative of the position of each product from the top portion and uses that information to pick and position on the output conveyor each product from the top portion.
    Type: Application
    Filed: April 20, 2021
    Publication date: August 5, 2021
    Inventors: Sylvain-Paul MORENCY, Marc DUCHARME, Robert JODOIN, Philippe HAKIER, Christian SIMON, Jean-François FORGET
  • Publication number: 20210179363
    Abstract: A case orienting system comprising a frame having a reference datum a traverse transport pivotally coupled to the frame about a traverse pivot axis, the traverse transport including a substantially continuous movable platform configured to support and transport at least one case in a case traverse direction along a traverse axis. The substantially continuous movable platform pivots about the traverse pivot axis to orient the case traverse direction to another traverse direction and a bias support disposed adjacent to and opposing the traverse transport and being movably coupled to the frame to move relative to the frame in opposition to the traverse transport, the bias support being configured to engage and seat against a seating surface of the at least one case to support the at least one case in a first orientation relative to the reference datum.
    Type: Application
    Filed: December 10, 2020
    Publication date: June 17, 2021
    Inventors: Trevor HAMILTON, Ugo Demers, Sylvain-Paul Morency
  • Publication number: 20210179368
    Abstract: A palletizing elevator is provided that lowers gradually a pallet thereon from an upper level as it is filled with products, and by providing an empty pallet infeed system that moves empty pallets towards the palletizing elevator simultaneously to the palletizing of products thereon. The empty pallet infeed system includes an empty pallet elevator for raising empty pallets to the upper level and a conveying system between the empty pallet elevator and the palletizing elevator for moving the empty pallets of from the empty pallet elevator at the upper level to the palletizing elevator while a pallet is moved by the palletizing elevator during its filling.
    Type: Application
    Filed: March 2, 2021
    Publication date: June 17, 2021
    Inventors: Marc DUCHARME, Jean-Francois Forget, Robert Jodoin, Cédric Kessler, Régis MÉTIVIER, Sylvain-Paul Morency
  • Publication number: 20210139257
    Abstract: A pallet building apparatus for automatically building a pallet load of pallet load article units onto a pallet support including a frame defining a pallet building base, at least one articulated robot to transport and place the pallet load article units, a controller to control articulated robot motion and effect therewith a pallet load build, at least one three-dimensional, time of flight, camera to generate three-dimensional imaging of the pallet support and pallet load build, wherein the controller registers, from the three-dimensional camera, real time three-dimensional imaging data embodying different corresponding three-dimensional images of the pallet support and pallet load build, to determine, in real time, from the corresponding real time three-dimensional imaging data, a pallet support variance or article unit variance and generate in real time an articulated robot motion signal, the articulated robot motion signal being generated real time so as to be performed real time by the at least one artic
    Type: Application
    Filed: January 19, 2021
    Publication date: May 13, 2021
    Inventors: Patrice TURPIN, William LÉGARÉ, Benoit LAROUCHE, Christian SIMON, Régis MÉTIVIER, Sylvain-Paul MORENCY, Robert JODOIN
  • Publication number: 20210114826
    Abstract: A depalletizer having a pallet station for receiving a pallet load of cases disposed in pallet load layers, a robot with an end effector having a grip to grip and pick at least one of the layers and having a grip engagement interface defining a predetermined layer engagement position and orientation for the layer(s), relative to the depalletizing end effector, a vision system to image the pallet load of cases and generate at least one image of a top portion of the layer(s) independent of robot motion, and a controller that receives the image(s) and effects determination of a layer position and orientation of the layer(s) relative to the predetermined layer engagement position and orientation of the grip engagement interface, and the controller is operably coupled to the robot so as to position the grip and capture and hold the layer(s) with the grip at the grip engagement interface.
    Type: Application
    Filed: October 14, 2020
    Publication date: April 22, 2021
    Inventors: Christian SIMON, Sylvain-Paul MORENCY, William LÉGARÉ, Benoît LAROUCHE, Robert JODOIN, Juergen CONRAD
  • Patent number: 10981736
    Abstract: A vision-assisted robotized depalletizer receives at a pallet station a pallet loaded with products and outputs on a conveyor unitized products aligned in a desired orientation. Such depalletizers include a vision system having one or more image acquisition sensors that are positioned relative to the pallet station so as to have a field of view covering a top portion of the pallet. The sensors send to a controller one or more image of the top portion of the pallet that the controller uses along to determine the position of each product in the top portion of the pallet. The depalletizer further includes a robot equipped with a depalletizing tool that is coupled to the vision system controller for receiving information indicative of the position of each product from the top portion and uses that information to pick and position on the output conveyor each product from the top portion.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: April 20, 2021
    Inventors: Sylvain-Paul Morency, Marc Ducharme, Robert Jodoin, Philippe Hakier, Christian Simon, Jean-François Forget
  • Patent number: 10964007
    Abstract: A method of inspecting cased goods includes advancing at least one case of goods on a conveyor, generating an illumination sheet of parallel illuminating rays with at least one electromagnetic source, and capturing an image, formed by the illumination sheet passing through a diffuser with at least one camera located so as to capture illumination from diffused parallel rays of the light sheet, where the image case embodies a goods image that is generated by the case goods moving between the light source and the at least one camera, where part of the parallel sheet of light is at least partially blocked by the case of goods, thus generating a gray level image.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: March 30, 2021
    Inventors: Marc Ducharme, Robert Jodoin, Benoit Larouche, Sylvain-Paul Morency, Christian Simon
  • Patent number: 10934107
    Abstract: A palletizing elevator is provided that lowers gradually a pallet thereon from an upper level as it is filled with products, and by providing an empty pallet infeed system that moves empty pallets towards the palletizing elevator simultaneously to the palletizing of products thereon. The empty pallet infeed system includes an empty pallet elevator for raising empty pallets to the upper level and a conveying system between the empty pallet elevator and the palletizing elevator for moving the empty pallets of from the empty pallet elevator at the upper level to the palletizing elevator while a pallet is moved by the palletizing elevator during its filling.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: March 2, 2021
    Inventors: Marc Ducharme, Jean-Francois Forget, Robert Jodoin, Cédric Kessler, Régis Métivier, Sylvain-Paul Morency
  • Patent number: 10894676
    Abstract: A pallet building apparatus for automatically building a pallet load of pallet load article units onto a pallet support including a frame defining a pallet building base, at least one articulated robot to transport and place the pallet load article units, a controller to control articulated robot motion and effect therewith a pallet load build, at least one three-dimensional, time of flight, camera to generate three-dimensional imaging of the pallet support and pallet load build, wherein the controller registers, from the three-dimensional camera, real time three-dimensional imaging data embodying different corresponding three-dimensional images of the pallet support and pallet load build, to determine, in real time, from the corresponding real time three-dimensional imaging data, a pallet support variance or article unit variance and generate in real time an articulated robot motion signal, the articulated robot motion signal being generated real time so as to be performed real time by the at least one artic
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: January 19, 2021
    Assignee: Symbolic LLC
    Inventors: Patrice Turpin, William Légaré, Benoit Larouche, Christian Simon, Régis Métivier, Sylvain-Paul Morency, Robert Jodoin
  • Publication number: 20200062518
    Abstract: The problem of potentially damaging a pallet layer that is gripped by clamps of a depalletizing tool is solved i) by detecting the real position of the layer using a pad on the tool that is movable with the clamps towards the pallet layer and whose detected stopping position determines the real position of the layer, and ii) while the layer is gripped by the clamp, by inserting under the layer curtains; the pressure on the layer by the clamps being adapted to the ease to go underneath the layer.
    Type: Application
    Filed: October 29, 2019
    Publication date: February 27, 2020
    Inventors: Sylvain-Paul MORENCY, Marc DUCHARME, Robert JODOIN, Tristan PASHLEY, Francis LEVESQUE, Jean-Francois FORGET
  • Publication number: 20200002107
    Abstract: A vision-assisted robotized depalletizer receives at a pallet station a pallet loaded with products and outputs on a conveyor unitized products aligned in a desired orientation. Such depalletizers include a vision system having one or more image acquisition sensors that are positioned relative to the pallet station so as to have a field of view covering a top portion of the pallet. The sensors send to a controller one or more image of the top portion of the pallet that the controller uses along to determine the position of each product in the top portion of the pallet. The depalletizer further includes a robot equipped with a depalletizing tool that is coupled to the vision system controller for receiving information indicative of the position of each product from the top portion and uses that information to pick and position on the output conveyor each product from the top portion.
    Type: Application
    Filed: July 9, 2019
    Publication date: January 2, 2020
    Inventors: Sylvain-Paul MORENCY, Marc DUCHARME, Robert JODOIN, Philippe HAKIER, Christian SIMON, Jean-François FORGET
  • Publication number: 20190359434
    Abstract: A palletizing elevator is provided that lowers gradually a pallet thereon from an upper level as it is filled with products, and by providing an empty pallet infeed system that moves empty pallets towards the palletizing elevator simultaneously to the palletizing of products thereon. The empty pallet infeed system includes an empty pallet elevator for raising empty pallets to the upper level and a conveying system between the empty pallet elevator and the palletizing elevator for moving the empty pallets of from the empty pallet elevator at the upper level to the palletizing elevator while a pallet is moved by the palletizing elevator during its filling.
    Type: Application
    Filed: August 6, 2019
    Publication date: November 28, 2019
    Inventors: Marc DUCHARME, Jean-Francois FORGET, Robert JODOIN, Cédric KESSLER, Régis MÉTIVIER, Sylvain-Paul MORENCY
  • Patent number: 10457502
    Abstract: The problem of potentially damaging a pallet layer that is gripped by clamps of a depalletizing tool is solved i) by detecting the real position of the layer using a pad on the tool that is movable with the clamps towards the pallet layer and whose detected stopping position determines the real position of the layer, and ii) while the layer is gripped by the clamp, by inserting under the layer curtains; the pressure on the layer by the clamps being adapted to the ease to go underneath the layer.
    Type: Grant
    Filed: May 22, 2015
    Date of Patent: October 29, 2019
    Assignee: SYMBOTIC CANADA ULC
    Inventors: Sylvain-Paul Morency, Marc Ducharme, Robert Jodoin, Tristan Pashley, Francis Levesque, Jean-Francois Forget
  • Patent number: 10370199
    Abstract: A palletizing elevator is provided that lowers gradually a pallet thereon from an upper level as it is filled with products, and by providing an empty pallet infeed system that moves empty pallets towards the palletizing elevator simultaneously to the palletizing of products thereon. The empty pallet infeed system includes an empty pallet elevator for raising empty pallets to the upper level and a conveying system between the empty pallet elevator and the palletizing elevator for moving the empty pallets of from the empty pallet elevator at the upper level to the palletizing elevator while a pallet is moved by the palletizing elevator during its filling.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: August 6, 2019
    Assignee: SYMBOTIC CANADA ULC
    Inventors: Marc Ducharme, Jean-Francois Forget, Robert Jodoin, Cédric Kessler, Régis Métivier, Sylvain-Paul Morency
  • Patent number: 10343857
    Abstract: A vision-assisted robotized depalletizer receives at a pallet station a pallet loaded with products and outputs on a conveyor unitized products aligned in a desired orientation. Such depalletizers include a vision system having one or more image acquisition sensors that are positioned relative to the pallet station so as to have a field of view covering a top portion of the pallet. The sensors send to a controller one or more image of the top portion of the pallet that the controller uses along to determine the position of each product in the top portion of the pallet. The depalletizer further includes a robot equipped with a depalletizing tool that is coupled to the vision system controller for receiving information indicative of the position of each product from the top portion and uses that information to pick and position on the output conveyor each product from the top portion.
    Type: Grant
    Filed: January 22, 2015
    Date of Patent: July 9, 2019
    Assignee: Symbiotic Canada ULC.
    Inventors: Sylvain-Paul Morency, Marc Ducharme, Robert Jodoin, Philippe Hakier, Christian Simon, Jean-François Forget
  • Patent number: 10239210
    Abstract: The problem of picking tightly-pack generally uniformed products such as rubber bales in a bin is solved by sequentially selecting each one of the products based on the products depths in the bin, using a robot with a tool to grip each selected product, and moving on an output station each gripped product considering its position relative to the gripping tool. A first sensor system is used to determine the product depths in the bin. The sensor system can be mounted on the robot tool or be positioned above the bin. The position of each gripped product in the gripping tool is achieved by analyzing an image of the gripped product in the gripping tool.
    Type: Grant
    Filed: April 9, 2015
    Date of Patent: March 26, 2019
    Assignee: Symbotic Canada ULC
    Inventors: Sylvain-Paul Morency, Marc Ducharme, Robert Jodoin, Christian Simon, Jonathan Fournier, Sebastien Lemay
  • Publication number: 20190016543
    Abstract: A pallet building apparatus for automatically building a pallet load of pallet load article units onto a pallet support including a frame defining a pallet building base, at least one articulated robot to transport and place the pallet load article units, a controller to control articulated robot motion and effect therewith a pallet load build, at least one three-dimensional, time of flight, camera to generate three-dimensional imaging of the pallet support and pallet load build, wherein the controller registers, from the three-dimensional camera, real time three-dimensional imaging data embodying different corresponding three-dimensional images of the pallet support and pallet load build, to determine, in real time, from the corresponding real time three-dimensional imaging data, a pallet support variance or article unit variance and generate in real time an articulated robot motion signal, the articulated robot motion signal being generated real time so as to be performed real time by the at least one artic
    Type: Application
    Filed: July 13, 2018
    Publication date: January 17, 2019
    Inventors: Patrice TURPIN, William LÉGARÉ, Benoit LAROUCHE, Christian SIMON, Régis MÉTIVIER, Sylvain-Paul MORENCY, Robert JODOIN
  • Patent number: 9914601
    Abstract: The problem of the lag time in picking and dropping mixed load products during a palletization process is solved by using a tool having i) a gripping member that can be partially closed in a first fast movement while it is moved by a robot towards a product and then closed onto the product in a second shorter movement and ii) a product abutting plate that is movable in unison with the tool in opposite direction thereof as the tool is moved by a robot towards and away the mixed load pallet.
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: March 13, 2018
    Assignee: Symbotic, Canada ULC.
    Inventors: Sylvain-Paul Morency, Marc Ducharme, Robert Jodoin, Regis Metivier, Jean-François Forget, Maxime Lamy-Poirier, Eric Lajoie