Patents by Inventor Syouji Sawai

Syouji Sawai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6767491
    Abstract: An electric power steering apparatus including a reduction mechanism 5 for transmitting an output of a steering assist motor 1 to a steering mechanism through a worm 3 and a worm wheel 4, in which the worm wheel 4 is formed by a thermosetting synthetic resin filled with a sheet 6 of aramid fibers having a low attacking property to a counter member and an effect of improving the abrasion resistance of the synthetic resin. Even when the reduction mechanism is used in an engine room or the temperature of the reduction mechanism is raised by frictional heat with heightening power, the reduction mechanism is durable, and further the gears have excellent abrasion resistance and toughness and improved durability.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: July 27, 2004
    Assignees: Koyo Seiko Co., Ltd., Shin-Kobe Electric Machinery Co., Ltd.
    Inventors: Takanori Kurokawa, Hirokazu Arai, Shinichi Tahara, Syouji Sawai
  • Publication number: 20030137072
    Abstract: An electric power steering apparatus including a reduction mechanism 5 for transmitting an output of a steering assist motor 1 to a steering mechanism through a worm 3 and a worm wheel 4, in which the worm wheel 4 is formed by a thermosetting synthetic resin filled with a sheet 6 of aramid fibers having a low attacking property to a counter member and an effect of improving the abrasion resistance of the synthetic resin. Even when the reduction mechanism is used in an engine room or the temperature of the reduction mechanism is raised by frictional heat with heightening power, the reduction mechanism is durable, and further the gears have excellent abrasion resistance and toughness and improved durability.
    Type: Application
    Filed: March 3, 2003
    Publication date: July 24, 2003
    Applicant: Koyo Seiko Co., Ltd.
    Inventors: Takanori Kurokawa, Hirokazu Arai, Shinichi Tahara, Syouji Sawai
  • Patent number: 6591708
    Abstract: A gear made of fiber reinforced resin which is capable of being increased in durability and mechanical strength, as well as gear cutting characteristics. The gear is manufactured by arranging ring-like reinforcing fiber substrates and a metal bushing in a molding die and pouring thermosetting resin into the die to impregnate the reinforcing fiber substrates with the resin. The reinforcing fiber substrates are made by winding up a cylindrical body obtained by knitting an aramid fiber yarn along a central line thereof and then forming it into a ring-like shape. The reinforcing fiber substrates are pressed in a cold die so as to approach to a shape of the molding die, to thereby be formed into a rectangular shape in cross section. Then, the reinforcing fiber substrates are received together with the metal bushing in the molding die and then the thermosetting resin is poured into the molding die.
    Type: Grant
    Filed: April 2, 2001
    Date of Patent: July 15, 2003
    Assignee: Shin-Kobe Electric Machinery Co., Ltd.
    Inventors: Naomi Kobayashi, Syouji Sawai, Hiroshi Ueda
  • Patent number: 6557663
    Abstract: An electric power steering apparatus including a reduction mechanism 5 for transmitting an output of a steering assist motor 1 to a steering mechanism through a worm 3 and a worm wheel 4, in which the worm wheel 4 is formed by a thermosetting synthetic resin filled with a sheet 6 of aramid fibers having a low attacking property to a counter member and an effect of improving the abrasion resistance of the synthetic resin. Even when the reduction mechanism is used in an engine room or the temperature of the reduction mechanism is raised by frictional heat with heightening power, the reduction mechanism is durable, and further the gears have excellent abrasion resistance and toughness and improved durability.
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: May 6, 2003
    Assignees: Koyo Seiko Co., Ltd., Shin-Kobe Electric Machinery Co., Ltd.
    Inventors: Takanori Kurokawa, Hirokazu Arai, Shinichi Tahara, Syouji Sawai
  • Publication number: 20020011377
    Abstract: An electric power steering apparatus including a reduction mechanism 5 for transmitting an output of a steering assist motor 1 to a steering mechanism through a worm 3 and a worm wheel 4, in which the worm wheel 4 is formed by a thermosetting synthetic resin filled with a sheet 6 of aramid fibers having a low attacking property to a counter member and an effect of improving the abrasion resistance of the synthetic resin. Even when the reduction mechanism is used in an engine room or the temperature of the reduction mechanism is raised by frictional heat with heightening power, the reduction mechanism is durable, and further the gears have excellent abrasion resistance and toughness and improved durability.
    Type: Application
    Filed: July 27, 2001
    Publication date: January 31, 2002
    Inventors: Takanori Kurokawa, Hirokazu Arai, Shinichi Tahara, Syouji Sawai
  • Publication number: 20010030381
    Abstract: A gear made of fiber reinforced resin which is capable of being increased in durability and mechanical strength, as well as gear cutting characteristics. The gear is manufactured by arranging ring-like reinforcing fiber substrates and a metal bushing in a molding die and pouring thermosetting resin into the die to impregnate the reinforcing fiber substrates with the resin. The reinforcing fiber substrates are made by winding up a cylindrical body obtained by knitting an aramid fiber yarn along a central line thereof and then forming it into a ring-like shape. The reinforcing fiber substrates are pressed in a cold die so as to approach to a shape of the molding die, to thereby be formed into a rectangular shape in cross section. Then, the reinforcing fiber substrates are received together with the metal bushing in the molding die and then the thermosetting resin is poured into the molding die.
    Type: Application
    Filed: April 2, 2001
    Publication date: October 18, 2001
    Applicant: Shin-Kobe Electric Machinery Co., Ltd.
    Inventors: Naomi Kobayashi, Syouji Sawai, Hiroshi Ueda