Patents by Inventor Takaaki Minamida

Takaaki Minamida has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8470105
    Abstract: A high carbon steel wire material which is made of high carbon steel as a raw material for wire products such as steel cords, bead wires, PC steel wires and spring steel, allows for these wire products to be manufactured efficiently at a high wire drawing rate and has excellent wire drawability and a manufacturing process thereof. This high carbon steel wire material is made of a steel material having specific contents of C, Si, Mn, P, S, N, Al and O, and the Bcc-Fe crystal grains of its metal structure have an average crystal grain diameter (Dave) of 20 ?m or less and a maximum crystal grain diameter (Dmax) of 120 ?m or less, preferably an area ratio of crystal grains having a diameter of 80 ?m or more of 40% or less, an average sub grain diameter (dave) of 10 ?m or less, a maximum sub grain diameter (dmax) of 50 ?m or less and a (Dave/dave) ratio of the average crystal grain diameter (Dave) to the average sub grain diameter (dave) of 4.5 or less.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: June 25, 2013
    Assignee: Kobe Steele, Ltd.
    Inventors: Takuya Kochi, Shogo Murakami, Hiroshi Yaguchi, Takeshi Kuroda, Hidenori Sakai, Tomotada Maruo, Takaaki Minamida
  • Patent number: 8382916
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: February 26, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Patent number: 8216394
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: July 10, 2012
    Assignee: Kobe Steel, Ltd.
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Patent number: 7850793
    Abstract: A hot-rolled wire rod: the wire rod being a hot-rolled wire rod 5.0 mm or more in diameter, containing in mass C: 0.6 to 1.0%, Si: 0.1 to 1.5%, Mn: 0.3 to 1.0%, P: 0.02% or less, and S: 0.02% or less; not less than 90% of the wire rod in area percentage being composed of a pearlite structure; and the mechanical properties of the wire rod 4 m in length satisfying the following expressions (1) to (4), (1) TS*?30?Average value of tensile strength (TSAV in MPa)?TS*+30, where, TS*=400×{[C]+([Mn]+[Si])/5}+670 and the elements in square brackets [ ] in the equality mean the contents of relevant elements in percentage, (2) Standard deviation of tensile strength (TS?)?30 MPa, (3) Average value of reduction of area (RAAV)>35%, (4) Standard deviation of reduction of area (RA?)?4%.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: December 14, 2010
    Assignee: Kobe Steel, Ltd.
    Inventors: Mamoru Nagao, Takeshi Kuroda, Takaaki Minamida
  • Publication number: 20100236667
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Application
    Filed: June 7, 2010
    Publication date: September 23, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Publication number: 20090229710
    Abstract: The present invention aims at providing a method for production of a steel product which surely retains scale during cooling, storage, and transportation and permits scale to scale off easily at the time of mechanical descaling and pickling that precede the secondary fabrication. The steel product is produced by heating and hot rolling a steel billet and spraying the hot-rolled steel product with steam and/or water mist having a particle diameter no larger than 100 ?m, for surface oxidation.
    Type: Application
    Filed: August 14, 2006
    Publication date: September 17, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho ( Kobe Steel, Ltd.)
    Inventors: Takeshi Kuroda, Hidenori Sakai, Mikako Takeda, Takuya Kochi, Takashi Onishi, Tomotada Maruo, Takaaki Minamida
  • Publication number: 20090223610
    Abstract: A high carbon steel wire material which is made of high carbon steel as a raw material for wire products such as steel cords, bead wires, PC steel wires and spring steel, allows for these wire products to be manufactured efficiently at a high wire drawing rate and has excellent wire drawability and a manufacturing process thereof. This high carbon steel wire material is made of a steel material having specific contents of C, Si, Mn, P, S, N, Al and O, and the Bcc-Fe crystal grains of its metal structure have an average crystal grain diameter (Dave) of 20 ?m or less and a maximum crystal grain diameter (Dmax) of 120 ?m or less, preferably an area ratio of crystal grains having a diameter of 80 ?m or more of 40% or less, an average sub grain diameter (dave) of 10 ?m or less, a maximum sub grain diameter (dmax) of 50 ?m or less and a (Dave/dave) ratio of the average crystal grain diameter (Dave) to the average sub grain diameter (dave) of 4.5 or less.
    Type: Application
    Filed: May 15, 2009
    Publication date: September 10, 2009
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takuya KOCHI, Shogo MURAKAMI, Hiroshi YAGUCHI, Takeshi KURODA, Hidenori SAKAI, Tomotada MARUO, Takaaki MINAMIDA
  • Patent number: 7258756
    Abstract: The very thin, high carbon wire is 0.05 to 0.50 mm in diameter and comprises, in mass %, 0.90-1.20% of C, 0.05-1.2% of Si, 0.2-1.0% of Mn, and 0.0050% or less of N, with the balance being iron and impurities. In a differential scanning thermal analysis curve A of the steel wire, the steel wire has an exothermic peak X in the temperature range of 60° to 130° C., and a maximum height h of the exothermic peak X relative to a reference line Y joining the point of 60° C. and the point of 130° C. in the differential scanning thermal analysis curve is set at 5 ?W/mg or more. The very thin, high carbon steel wire is free of delamination in high-speed stranding and superior in both strength and ductility.
    Type: Grant
    Filed: October 20, 2004
    Date of Patent: August 21, 2007
    Assignee: Kobe Steel, Ltd.
    Inventors: Mamoru Nagao, Takeshi Kuroda, Takaaki Minamida
  • Publication number: 20060130946
    Abstract: A high carbon steel wire material which is made of high carbon steel as a raw material for wire products such as steel cords, bead wires, PC steel wires and spring steel, allows for these wire products to be manufactured efficiently at a high wire drawing rate and has excellent wire drawability and a manufacturing process thereof. This high carbon steel wire material is made of a steel material having specific contents of C, Si, Mn, P, S, N, Al and O, and the Bcc-Fe crystal grains of its metal structure have an average crystal grain diameter (Dave) of 20 ?m or less and a maximum crystal grain diameter (Dmax) of 120 ?m or less, preferably an area ratio of crystal grains having a diameter of 80 ?m or more of 40% or less, an average sub grain diameter (dave) of 10 ?m or less, a maximum sub grain diameter (dmax) of 50 ?m or less and a (Dave/dave) ratio of the average crystal grain diameter (Dave) to the average sub grain diameter (dave) of 4.5 or less.
    Type: Application
    Filed: December 8, 2005
    Publication date: June 22, 2006
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Takaaki Minamida, Takeshi Kuroda, Takuya Kochi, Hiroshi Yaguchi
  • Patent number: 7037387
    Abstract: The present invention provides a steel wire rod excellent in scale peelability for mechanical descaling, and a manufacturing method thereof. The steel wire rod in accordance with the present invention has: a base metal portion formed of a steel containing C in an amount of not more than 1.1% and Si in an amount of 0.05 to 0.80% on a mass % basis as components; and a scale layer deposited on the surface of the base metal portion, wherein the Si average concentration in the interface portion of the scale with the base metal portion is not less than 2.0 times the Si content of the base metal portion.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: May 2, 2006
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Takuya Kochi, Masahiro Nomura, Hiroshi Yaguchi, Takaaki Minamida, Noriaki Hiraga
  • Publication number: 20060048864
    Abstract: A hot-rolled wire rod: the wire rod being a hot-rolled wire rod 5.0 mm or more in diameter, containing in mass C: 0.6 to 1.0%, Si: 0.1 to 1.5%, Mn: 0.3 to 1.0%, P: 0.02% or less, and S: 0.02% or less; not less than 90% of the wire rod in area percentage being composed of a pearlite structure; and the mechanical properties of the wire rod 4 m in length satisfying the following expressions (1) to (4), (1) TS*?30?Average value of tensile strength (TSAV in MPa)?TS*+30, where, TS*=400×{[C]+([Mn]+[Si])/5}+670 and the elements in square brackets [ ] in the equality mean the contents of relevant elements in percentage, (2) Standard deviation of tensile strength (TS?)?30 MPa, (3) Average value of reduction of area (RAAV)>35%, (4) Standard deviation of reduction of area (RA?) ?4%.
    Type: Application
    Filed: September 24, 2003
    Publication date: March 9, 2006
    Inventors: Mamoru Nagao, Takeshi Kuroda, Takaaki Minamida
  • Publication number: 20050087270
    Abstract: The very thin, high carbon wire is 0.05 to 0.50 mm in diameter and comprises, in mass %, 0.90-1.20% of C, 0.05-1.2% of Si, 0.2-1.0% of Mn, and 0.0050% or less of N, with the balance being iron and impurities. In a differential scanning thermal analysis curve A of the steel wire, the steel wire has an exothermic peak X in the temperature range of 60° to 130° C., and a maximum height h of the exothermic peak X relative to a reference line Y joining the point of 60° C. and the point of 130° C. in the differential scanning thermal analysis curve is set at 5 ?W/mg or more. The very thin, high carbon steel wire is free of delamination in high-speed stranding and superior in both strength and ductility.
    Type: Application
    Filed: October 20, 2004
    Publication date: April 28, 2005
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Takeshi Kuroda, Takaaki Minamida
  • Patent number: 6800147
    Abstract: Disclosed herein is a high-strength high-carbon steel wire which, owing to its high strength as well as good ductility, is excellent in resistance to strain aging embrittlement and longitudinal cracking. The steel wire is characterized by having a chemical composition (in mass %) including C: 0.75-1.20%, Si: 0.1-1.5%, Mn: 0.3-1.2%, P: no more than 0.02%, S: no more than 0.02%, Al: no more than 0.005%, and N: no more than 0.008%, with the remainder being Fe and inevitable impurities. The steel wire is further characterized by having worked pearlite structure containing lamellar cementite in amorphous form, a diameter (D) ranging from 0.15 to 0.4 mm, a metal lubricating film as the surface layer whose main phase is composed of at least one of Cu, Ni, and Zn or an alloy thereof, and tensile strength no lower than (3500×D−0.145) MPa and no higher than (3500×D−0.145+87×[C]−5) MPa, where [C] denotes C content in %.
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: October 5, 2004
    Assignee: Kobe Steel, Ltd.
    Inventors: Mamoru Nagao, Hiroshi Yaguchi, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Noriaki Hiraga
  • Patent number: 6783609
    Abstract: A high-carbon steel wire rod with superior drawability which has the chemical composition (in mass %) of C: 0.6-1.0%, Si: 0.1-1.5%, Mn: 0.3-0.9%, P: no more than 0.02%, S no more than 0.03%, N: no more than 0.005%, (optional Nb: 0.020-0.050% and V: 0.05-0.20%), with the remainder being Fe and inevitable impurities, and the structure which is characterized in that pearlite accounts for no less than 95 area % and pearlite has an average nodule diameter (P &mgr;m) no larger than 30 &mgr;m and an average lamella space (S nm) no smaller than 100 nm such that the value of F calculated by the formula below is larger than zero F=350.3/{overscore (S)}+130.3/{overscore (P)}−51.7.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: August 31, 2004
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Hideo Hata, Mamoru Nagao, Takaaki Minamida
  • Publication number: 20040129354
    Abstract: The present invention provides a steel wire rod excellent in scale peelability for mechanical descaling, and a manufacturing method thereof.
    Type: Application
    Filed: October 6, 2003
    Publication date: July 8, 2004
    Inventors: Mamoru Nagao, Takuya Kochi, Masahiro Nomura, Hiroshi Yaguchi, Takaaki Minamida, Noriaki Hiraga
  • Patent number: 6645319
    Abstract: A wire rod for drawing which is superior in drawability as well as twisting characteristics, and a method for producing the wire rod. The wire rod is characterized in that the raw material thereof is a eutectoid steel or hypereutectoid steel containing 0.1-2.0 mass % Si and 0.2-2.0 mass % Mn and the pearlite structure therein accounts for no less than 80 area % of microstructure and the maximum length of ferrite as the second phase therein is no larger than 10 &mgr;m. The wire rod is produced by drawing with a true strain of 1.5 or above and subjecting the wire rod to patenting at a heating temperature defined by a specific equation.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: November 11, 2003
    Assignee: Kobe Steel Ltd.
    Inventors: Mamoru Nagao, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Hiroshi Yaguchi
  • Publication number: 20030079815
    Abstract: A high-carbon steel wire rod with superior drawability which has the chemical composition (in mass%) of C: 0.6 -1.0%, Si: 0.1-1.5%, Mn: 0.3-0.9%, P: no more than 0.02%, S no more than 0.03%, N: no more than 0.005%, (optional Nb: 0.020-0.050% and V: 0.05-0.20%), with the remainder being Fe and inevitable impurities, and the structure which is characterized in that pearlite accounts for no less than 95 area % and pearlite has an average nodule diameter (P &mgr;m) no larger than 30 &mgr;m and an average lamella space (S nm) no smaller than 100 nm such that the value of F calculated by the formula below is larger than zero.
    Type: Application
    Filed: June 17, 2002
    Publication date: May 1, 2003
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Hideo Hata, Mamoru Nagao, Takaaki Minamida
  • Publication number: 20030066575
    Abstract: Disclosed herein is a high-strength high-carbon steel wire which, owing to its high strength as well as good ductility, is excellent in resistance to strain aging embrittlement and longitudinal cracking.
    Type: Application
    Filed: August 23, 2002
    Publication date: April 10, 2003
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Hiroshi Yaguchi, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Noriaki Hiraga
  • Publication number: 20020084003
    Abstract: A wire rod for drawing which is superior in drawability as well as twisting characteristics, and a method for producing the wire rod.
    Type: Application
    Filed: October 9, 2001
    Publication date: July 4, 2002
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Mamoru Nagao, Kenji Ochiai, Nobuhiko Ibaraki, Takaaki Minamida, Hiroshi Yaguchi
  • Patent number: 6322641
    Abstract: Disclosed herein are a high-carbon steel wire having high strength and superior in resistance to longitudinal cracking, a steel for said high-carbons steel wire, and a process for producing said steel. The high-carbon steel wire is characterized in that the essential components are C (0.65-1.2 wt %), Si (0.1-2.0 wt %), Mn (0.2-2.0 wt %), and Fe, the main phase is pearlite, and the ferrite area ratio is less than 0.40 % in the surface layer up to a depth of 50 &mgr;m from the surface. The high-carbon steel may further contain B (0.0003-0.0050 wt %), Ti (less than 0.030 wt %), and N (less than 0.0050 wt %), with the amount of B, Ti, and N satisfying the following equation 0.03≦B/(Ti/3.43−N)≦5.0 The resulting steel wire produced in the usual way contains ferrite in an amount less than 0.40 wt % in its surface layer. This low ferrite content is responsible for good resistance to longitudinal cracking because ferrite causes longitudinal cracking to start from it.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: November 27, 2001
    Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)
    Inventors: Koichi Makii, Nobuhiko Ibaraki, Kenji Ochiai, Atsushi Inada, Sakae Wada, Takaaki Minamida, Mamoru Nagao