Patents by Inventor Takaaki Ogashiwa
Takaaki Ogashiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11990349Abstract: A method for manufacturing a package substrate including an insulating layer and a wiring conductor, including: forming, on one or both sides of a core resin layer, a substrate including a peelable first metal layer that has a thickness of 1-70 ?m, a first insulating resin layer, and a second metal layer; forming a non-through hole reaching a surface of the first metal layer, performing electrolytic and/or electroless copper plating on its inner wall, and connecting the second and first metal layers; arranging a second insulating resin layer and a third metal layer and heating and pressurizing the first substrate to form a substrate; forming a non-through hole reaching a surface of the second metal layer, performing electrolytic and/or electroless copper plating on its inner wall, and connecting the second and third metal layers; peeling a third substrate; and patterning the first and third metal layers to form the wiring conductor.Type: GrantFiled: October 21, 2019Date of Patent: May 21, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa
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Publication number: 20240043687Abstract: An object is to provide a resin composition having a high permittivity and a low dissipation factor, and also a low coefficient of thermal expansion and a good appearance, and suitably used for producing an insulation layer of a printed wiring board, and a prepreg, a resin sheet, a laminate, a metal foil-clad laminate, and a printed wiring board obtainable by using the resin composition. The resin composition contains: (A) BaTi4O9; (B) a filler different from the BaTi4O9 (A); and (C) a thermosetting resin; wherein a median particle size of the BaTi4O9 (A) is 0.10 to 1.00 ?m, and a volume ratio of the BaTi4O9 (A) to the filler (B), the BaTi4O9(A):the filler (B), ranges from 15:85 to 80:20.Type: ApplicationFiled: January 26, 2022Publication date: February 8, 2024Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Takaaki OGASHIWA, Tetsuro MIYAHIRA, Tatsuro TAKAMURA, Sayaka ITO
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Patent number: 11877396Abstract: Provided is a laminate containing a first resin composition layer, a heat-resistant film layer, and a second resin composition layer laminated in the presented order, wherein the first resin composition layer is in a semi-cured state (B stage), and a difference between a maximum thickness and a minimum thickness of the first resin composition layer is 0.5 to 5 ?m; and the second resin composition layer is in a semi-cured state (B stage), and a difference between a maximum thickness and a minimum thickness of the second resin composition layer is 0.5 to 5 ?m.Type: GrantFiled: August 16, 2019Date of Patent: January 16, 2024Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa
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Patent number: 11664240Abstract: The method for producing a laminate having a patterned metal foil includes masking the whole surface of a first metal foil in a laminate having the first metal foil, a first insulating resin layer having a thickness of 1 to 200 ?m and a second metal foil laminated in this order, and patterning the second metal foil.Type: GrantFiled: November 1, 2018Date of Patent: May 30, 2023Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa, Kazuaki Kawashita, Makoto Murakami
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Patent number: 11383307Abstract: An entry sheet for drilling comprising: a metallic foil; and a layer of a resin composition on at least one surface of the metallic foil, the resin composition comprising a polyolefin resin (A) and a water-soluble resin (B), wherein a content of the polyolefin resin (A) is 25 parts by mass or more and 50 parts by mass or less based on 100 parts by mass of the total of the polyolefin resin (A) and the water-soluble resin (B), a content of the water-soluble resin (B) is 50 parts by mass or more and 75 parts by mass or less based on 100 parts by mass of the total of the polyolefin resin (A) and the water-soluble resin (B), and the water-soluble resin (B) comprises a high-molecular-weight water-soluble resin (B-1) having a weight average molecular weight of 2×105 or higher and 1.5×106 or lower.Type: GrantFiled: August 31, 2016Date of Patent: July 12, 2022Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takayuki Kamei, Yousuke Matsuyama, Takaaki Ogashiwa
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Publication number: 20220051958Abstract: A method for producing a package substrate for mounting a semiconductor device includes: forming a first substrate by forming a laminate in which a first metal layer that has a thickness of 1 ?m to 70 ?m and that is peelable from a core resin layer, a first insulating resin layer, and a second metal layer are arranged on both sides of the core resin layer having a thickness of 1 ?m to 80 ?m, and heating and pressurizing the laminate simultaneously; forming a pattern on the second metal layer; forming a second substrate by heating and pressurizing a laminate formed by arranging a second insulating resin layer and a third metal layer on a surface of the second metal layer; and peeling, from the core resin layer, a third substrate including the first metal and insulating resin layers, the second metal and insulating layers, and the third metal layer.Type: ApplicationFiled: October 21, 2019Publication date: February 17, 2022Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA
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Publication number: 20220020602Abstract: A method for manufacturing a package substrate including an insulating layer and a wiring conductor, including: forming, on one or both sides of a core resin layer, a substrate including a peelable first metal layer that has a thickness of 1-70 ?m, a first insulating resin layer, and a second metal layer; forming a non-through hole reaching a surface of the first metal layer, performing electrolytic and/or electroless copper plating on its inner wall, and connecting the second and first metal layers; arranging a second insulating resin layer and a third metal layer and heating and pressurizing the first substrate to form a substrate; forming a non-through hole reaching a surface of the second metal layer, performing electrolytic and/or electroless copper plating on its inner wall, and connecting the second and third metal layers; peeling a third substrate; and patterning the first and third metal layers to form the wiring conductor.Type: ApplicationFiled: October 21, 2019Publication date: January 20, 2022Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA
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Patent number: 11217445Abstract: A method for manufacturing a package substrate for mounting a semiconductor device including: a first laminate preparing step of preparing a first laminate including a resin layer, a bonding layer that is provided on at least one surface side of the resin layer and includes peeling means, and a first metal layer provided on the bonding layer; a first wiring forming step of forming a first wiring conductor in the first laminate by etching the first metal layer; a second laminate forming step of forming a second laminate by laminating an insulating resin layer and a second metal layer in this order on a surface of the first laminate, the surface being provided with the first wiring conductor; a second wiring forming step of forming a second wiring conductor on the insulating resin layer by forming a non-through hole in the insulating resin layer.Type: GrantFiled: August 4, 2017Date of Patent: January 4, 2022Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa, Kazuaki Kawashita, Youichi Nakajima
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Patent number: 11197379Abstract: The method for producing a printed wiring board according to the present invention with use of a metal-clad laminated sheet including a metal foil laminated on each of both surfaces of an insulating resin base material, the method at least including: a step (1) of irradiating a predetermined position in a surface (A) of the metal-clad laminated sheet with a laser to provide a via hole leading to the metal foil in a surface opposite to the surface (A); and a step (2) of irradiating a predetermined position in a surface (B), located in the opposite side to the surface (A), of the metal-clad laminated sheet with a laser to provide a via hole leading to the metal foil in a surface opposite to the surface (B).Type: GrantFiled: March 29, 2018Date of Patent: December 7, 2021Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kazuaki Kawashita, Takaaki Ogashiwa, Syunsuke Hirano, Yoshihiro Kato
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Patent number: 11097357Abstract: Provided are a hole formation method enabling the formation of a high-quality hole even when a workpiece material is a difficult-to-machining metal material or a fiber-reinforced composite material and a drill bit used in the method. A drill bit includes at least one cutting edge and a face (a leading flank and a trailing flank) positioned in the vicinity of the cutting edge, and on the face, a recess exhibiting a prescribed planar shape (groove) is provided. A hole formation method includes a hole formation step of machining a portion to be processed of a workpiece material by means of drilling to form a hole while a lubricant material for assisting machining process is in contact with the portion to be processed, and in the hole formation step, the drill bit is used.Type: GrantFiled: May 26, 2020Date of Patent: August 24, 2021Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Yousuke Matsuyama, Takaaki Ogashiwa, Noritsugu Umehara, Shintarou Oyama
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Publication number: 20210257207Abstract: A method for manufacturing a package substrate for mounting a semiconductor device including: a first laminate preparing step of preparing a first laminate including a resin layer, a bonding layer that is provided on at least one surface side of the resin layer and includes peeling means, and a first metal layer provided on the bonding layer; a first wiring forming step of forming a first wiring conductor in the first laminate by etching the first metal layer; a second laminate forming step of forming a second laminate by laminating an insulating resin layer and a second metal layer in this order on a surface of the first laminate, the surface being provided with the first wiring conductor; a second wiring forming step of forming a second wiring conductor on the insulating resin layer by forming a non-through hole in the insulating resin layer.Type: ApplicationFiled: April 9, 2021Publication date: August 19, 2021Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA, Kazuaki KAWASHITA, Youichi NAKAJIMA
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Patent number: 11081367Abstract: A support including a heat resistant film layer and a resin layer, wherein the heat resistant film layer is laminated on at least one side (a first side) of the resin layer, and the resin layer is in a semi-cured state (B stage).Type: GrantFiled: April 23, 2018Date of Patent: August 3, 2021Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Shunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa, Kazuaki Kawashita
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Publication number: 20210204404Abstract: Provided is a laminate containing a first resin composition layer, a heat-resistant film layer, and a second resin composition layer laminated in the presented order, wherein the first resin composition layer is in a semi-cured state (B stage), and a difference between a maximum thickness and a minimum thickness of the first resin composition layer is 0.5 to 5 ?m; and the second resin composition layer is in a semi-cured state (B stage), and a difference between a maximum thickness and a minimum thickness of the second resin composition layer is 0.5 to 5 ?m.Type: ApplicationFiled: August 16, 2019Publication date: July 1, 2021Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA
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Patent number: 10964552Abstract: A method for producing a laminate that includes at least the following: providing a first intermediate laminate comprising a carrier substrate including a support therein and a peelable metal layer formed on at least one surface of the carrier substrate; forming, in a section not serving as a product of the first intermediate laminate, a first hole reaching at least the support in the carrier substrate from a surface of the first intermediate laminate, to prepare a second intermediate laminate with the first hole; stacking and disposing on the surface where the first hole is formed of the second intermediate laminate, an insulating material and a metal foil in this order when viewed from the surface; and pressurizing the second intermediate laminate, the insulating material and the metal foil in the stacking direction thereof with heating, to prepare a third intermediate laminate where the first hole is filled with the insulating material; and performing treatment with a chemical agent on the third intermediaType: GrantFiled: July 15, 2015Date of Patent: March 30, 2021Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Yoshihiro Kato, Takaaki Ogashiwa, Yoichi Nakajima, Takaaki Ichikawa, Kazuaki Kawashita
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Publication number: 20200388506Abstract: The method for producing a laminate having a patterned metal foil includes masking the whole surface of a first metal foil in a laminate having the first metal foil, a first insulating resin layer having a thickness of 1 to 200 ?m and a second metal foil laminated in this order, and patterning the second metal foil.Type: ApplicationFiled: November 1, 2018Publication date: December 10, 2020Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA, Kazuaki KAWASHITA, Makoto MURAKAMI
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Publication number: 20200282471Abstract: Provided are a hole formation method enabling the formation of a high-quality hole even when a workpiece material is a difficult-to-machining metal material or a fiber-reinforced composite material and a drill bit used in the method. A drill bit includes at least one cutting edge and a face (a leading flank and a trailing flank) positioned in the vicinity of the cutting edge, and on the face, a recess exhibiting a prescribed planar shape (groove) is provided. A hole formation method includes a hole formation step of machining a portion to be processed of a workpiece material by means of drilling to form a hole while a lubricant material for assisting machining process is in contact with the portion to be processed, and in the hole formation step, the drill bit is used.Type: ApplicationFiled: May 26, 2020Publication date: September 10, 2020Inventors: Yousuke MATSUYAMA, Takaaki OGASHIWA, Noritsugu UMEHARA, Shintarou OYAMA
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Patent number: 10727081Abstract: A method for manufacturing a package substrate for mounting a semiconductor device, including a substrate forming step (a) of forming a supporting substrate for circuit formation including a first insulating resin layer, a release layer including at least a silicon compound, and ultrathin copper foil having a thickness of 1 ?m to 5 ?m, in this order; a first wiring conductor forming step (b) of forming a first wiring conductor on the ultrathin copper foil of the supporting substrate for circuit formation by pattern copper electroplating; a lamination step (c) of disposing a second insulating resin layer so as to be in contact with the first wiring conductor, and heating and pressurizing the second insulating resin layer for lamination; a second wiring conductor forming step (d) of forming in the second insulating resin layer a non-through hole reaching the first wiring conductor and connecting an inner wall of the non-through hole.Type: GrantFiled: June 23, 2017Date of Patent: July 28, 2020Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke Hirano, Yoshihiro Kato, Takaaki Ogashiwa, Kazuaki Kawashita, Youichi Nakajima
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Patent number: 10674609Abstract: The present invention provides an entry sheet for drilling which provides higher hole position accuracy than that of a conventional entry sheet for drilling. The present invention provides an entry sheet for drilling, including a metal foil, and a layer including a resin composition and formed on at least one surface of the metal foil, wherein the resin composition includes a resin and tungsten disulfide as a solid lubricant, and the content of the tungsten disulfide included in the resin composition is 10 parts by mass to 200 parts by mass based on 100 parts by mass of the resin included in the resin composition.Type: GrantFiled: March 30, 2015Date of Patent: June 2, 2020Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Yousuke Matsuyama, Takaaki Ogashiwa
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Publication number: 20200043752Abstract: A support including a heat resistant film layer and a resin layer, wherein the heat resistant film layer is laminated on at least one side (a first side) of the resin layer, and the resin layer is in a semi-cured state (B stage).Type: ApplicationFiled: April 23, 2018Publication date: February 6, 2020Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Syunsuke HIRANO, Yoshihiro KATO, Takaaki OGASHIWA, Kazuaki KAWASHITA
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Publication number: 20200015363Abstract: The method for producing a printed wiring board according to the present invention with use of a metal-clad laminated sheet including a metal foil laminated on each of both surfaces of an insulating resin base material, the method at least including: a step (1) of irradiating a predetermined position in a surface (A) of the metal-clad laminated sheet with a laser to provide a via hole leading to the metal foil in a surface opposite to the surface (A); and a step (2) of irradiating a predetermined position in a surface (B), located in the opposite side to the surface (A), of the metal-clad laminated sheet with a laser to provide a via hole leading to the metal foil in a surface opposite to the surface (B).Type: ApplicationFiled: March 29, 2018Publication date: January 9, 2020Applicant: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventors: Kazuaki KAWASHITA, Takaaki OGASHIWA, Syunsuke HIRANO, Yoshihiro KATO