Patents by Inventor Takaaki YAMANASHI
Takaaki YAMANASHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11780032Abstract: A control device controls a beam vibrating mechanism to vibrate a laser beam in a C-shaped vibration pattern in which a beam spot is moved from a first irradiation position at a front end in a cutting advancing direction to a second irradiation position at a rear side and displaced in an orthogonal direction to the cutting advancing direction, and is moved from the second irradiation position to a third irradiation position at a front end and displaced in the orthogonal direction to the cutting advancing direction, and movement from the first irradiation position to the third irradiation position via the second irradiation position, and movement from the third irradiation position to the first irradiation position via the second irradiation position are repeated. The control device performs control to cut the sheet metal by causing beam spots in the first to third irradiation positions to overlap one another.Type: GrantFiled: July 5, 2019Date of Patent: October 10, 2023Assignee: Amada Co., Ltd.Inventors: Takaaki Yamanashi, Koji Funaki, Akihiko Sugiyama, Takehiko Shigefuji
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Patent number: 11697176Abstract: A beam vibrating mechanism vibrates a laser beam in a parallel direction with a cutting advancing direction of a sheet metal. An amplitude amount of the laser beam is Qx, a radius of a first circular region having an area occupying 86% beam energy at a center side of total beam energy in a sectional area of the laser beam on a top surface of the sheet metal is rtop, and a radius of a second circular region having an area occupying 86% beam energy at a center side of total beam energy in a sectional area of the laser beam in a bottom surface of the sheet metal is rbottom. A calculation value Va is expressed by the expression: Va=(Qx+rtop+?{square root over (2)}×rbottom). When a standard deviation of the calculation value Va at a time of cutting sheet metals of a plurality of plate thicknesses is Vasd, a nozzle having a diameter of an opening between a minimum value obtained by 2Va?Vasd, and a maximum value obtained by 2.5 Va+Vasd is used as a nozzle attached to a machining head.Type: GrantFiled: June 13, 2019Date of Patent: July 11, 2023Assignee: Amada Co., Ltd.Inventors: Takaaki Yamanashi, Koji Funaki, Akihiko Sugiyama, Takehiko Shigefuji
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Patent number: 11623301Abstract: A machining head emits a laser beam for cutting sheet metal of stainless steel. A moving mechanism moves the machining head relatively to a surface of the sheet metal. A beam vibrating mechanism vibrates a laser beam in a parallel direction with a cutting advancing direction of the sheet metal. In a machining condition database, a single specific vibration frequency at which cutting of the sheet metal is possible is set to a maximum moving velocity at which cutting of the sheet metal is possible, and a plurality of vibration frequencies from a maximum frequency to a minimum frequency at which cutting of the sheet metal is possible are set to a moving velocity more than or equal to a minimum moving velocity and less than the maximum moving velocity at which cutting of the sheet metal is possible.Type: GrantFiled: June 13, 2019Date of Patent: April 11, 2023Assignee: AMADA CO., LTD.Inventors: Takaaki Yamanashi, Koji Funaki, Akihiko Sugiyama
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Publication number: 20220009026Abstract: A camera captures a predetermined range including a beam spot of a laser beam irradiated on the first and second sheet metals to be welded. An image analysis device determines whether a welding defect has occurred, based on an image signal obtained by capturing the first and second sheet metals. The image analysis device sets an analysis window in a frame of the image signal, and a center of the beam spot is located at a reference point set in the analysis window. A region extractor extracts pixels of a region of interest whose position is set with reference to the reference point corresponding to a welding defect of a determination target, among pixels included in the analysis window. A welding defect determination unit determines whether the welding defect of the determination target has occurred, based on luminance in the region of interest.Type: ApplicationFiled: November 12, 2019Publication date: January 13, 2022Inventors: Alexander WAGNER, Mario ZSCHIPPANG, Michael LAMMERT, Takaaki YAMANASHI
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Publication number: 20210260703Abstract: A beam vibrating mechanism vibrates a laser beam in a parallel direction with a cutting advancing direction of a sheet metal. An amplitude amount of the laser beam is Qx, a radius of a first circular region having an area occupying 86% beam energy at a center side of total beam energy in a sectional area of the laser beam on a top surface of the sheet metal is rtop, and a radius of a second circular region having an area occupying 86% beam energy at a center side of total beam energy in a sectional area of the laser beam in a bottom surface of the sheet metal is rbottom. A calculation value Va is expressed by the expression. Va=(Qx+rtop+{right arrow over (?2)}×rbottom) When a standard deviation of the calculation value Va at a time of cutting sheet metals of a plurality of plate thicknesses is Vasd, a nozzle having a diameter of an opening between a minimum value obtained by 2Va?Vasd, and a maximum value obtained by 2.5 Va+Vasd is used as a nozzle attached to a machining head.Type: ApplicationFiled: June 13, 2019Publication date: August 26, 2021Inventors: Takaaki YAMANASHI, Koji FUNAKI, Akihiko SUGIYAMA, Takehiko SHIGEFUJI
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Publication number: 20210260694Abstract: A machining head emits a laser beam for cutting sheet metal of stainless steel. A moving mechanism moves the machining head relatively to a surface of the sheet metal. A beam vibrating mechanism vibrates a laser beam in a parallel direction with a cutting advancing direction of the sheet metal. In a machining condition database, a single specific vibration frequency at which cutting of the sheet metal is possible is set to a maximum moving velocity at which cutting of the sheet metal is possible, and a plurality of vibration frequencies from a maximum frequency to a minimum frequency at which cutting of the sheet metal is possible are set to a moving velocity more than or equal to a minimum moving velocity and less than the maximum moving velocity at which cutting of the sheet metal is possible.Type: ApplicationFiled: June 13, 2019Publication date: August 26, 2021Inventors: Takaaki YAMANASHI, Koji FUNAKI, Akihiko SUGIYAMA
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Publication number: 20210187665Abstract: A control device controls a beam vibrating mechanism to vibrate a laser beam in a C-shaped vibration pattern in which a beam spot is moved from a first irradiation position at a front end in a cutting advancing direction to a second irradiation position at a rear side and displaced in an orthogonal direction to the cutting advancing direction, and is moved from the second irradiation position to a third irradiation position at a front end and displaced in the orthogonal direction to the cutting advancing direction, and movement from the first irradiation position to the third irradiation position via the second irradiation position, and movement from the third irradiation position to the first irradiation position via the second irradiation position are repeated. The control device performs control to cut the sheet metal by causing beam spots in the first to third irradiation positions to overlap one another.Type: ApplicationFiled: July 5, 2019Publication date: June 24, 2021Inventors: Takaaki YAMANASHI, Koji FUNAKI, Akihiko SUGIYAMA, Takehiko SHIGEFUJI
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Patent number: 10994374Abstract: The laser processing machine includes a beam oscillation mechanism that oscillates a beam spot on a surface of a sheet metal. The control device controls the beam oscillation mechanism so as to oscillate the beam spot with an oscillation component in a direction orthogonal to a cutting direction of the sheet metal in a non-holding region, in which a holding portion of the conveyance apparatus for conveying a product is not held, when cutting the product from the sheet metal by irradiating the sheet metal with the laser beam. The non-holding region is at least a part of a periphery of a protrusion portion of the product, or at least a part of a periphery of a recess forming region in which a recess of the product is formed.Type: GrantFiled: October 2, 2018Date of Patent: May 4, 2021Assignee: AMADA HOLDINGS CO., LTD.Inventors: Takaaki Yamanashi, Kouji Funaki, Dennis Pohle
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Publication number: 20210023652Abstract: (1) A shape of a distal end face of a nozzle of a laser processing head of a laser processing machine is image-captured by a camera, (2) a position of the center of a nozzle hole is calculated based on the shape of the distal end face, (3) a test beam is irradiated from the nozzle hole, (4) the shape of the distal end face of the nozzle is image-captured while the test beam is being irradiated to calculate a position of the test beam, (5) a positional error between the center of the nozzle hole and the test beam are calculated, and (6) a beam path adjusting mechanism that adjusts an incident angle of the test beam onto a condenser lens in the laser processing head is controlled based on the positional error to make the center of the nozzle hole and the test beam coincident with each other.Type: ApplicationFiled: March 8, 2019Publication date: January 28, 2021Inventors: Takaaki YAMANASHI, Koji FUNAKI, Hironobu MIYOSHI
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Publication number: 20200122274Abstract: The laser processing machine includes a beam oscillation mechanism that oscillates a beam spot on a surface of a sheet metal. The control device controls the beam oscillation mechanism so as to oscillate the beam spot with an oscillation component in a direction orthogonal to a cutting direction of the sheet metal in a non-holding region, in which a holding portion of the conveyance apparatus for conveying a product is not held, when cutting the product from the sheet metal by irradiating the sheet metal with the laser beam. The non-holding region is at least a part of a periphery of a protrusion portion of the product, or at least a part of a periphery of a recess forming region in which a recess of the product is formed.Type: ApplicationFiled: October 2, 2018Publication date: April 23, 2020Applicant: AMADA HOLDINGS CO., LTD.Inventors: Takaaki YAMANASHI, Kouji FUNAKI, Dennis POHLE