Patents by Inventor Takaharu Morikawa

Takaharu Morikawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11870076
    Abstract: A water-based binder for a non-aqueous electrolyte secondary battery. A binder for a non-aqueous electrolyte secondary battery electrode, includes a crosslinked polymer having a carboxyl group or a salt thereof, and the crosslinked polymer includes a structural unit derived from an ethylenically unsaturated carboxylic acid monomer; and a structural unit derived from a macromonomer including at least one compositional monomer selected from compounds represented by following formula (1): [C1] H2C?CR1—X??formula (1) wherein in formula (1), R1 represents a hydrogen or a methyl group; X represents C(?O)OR2 or CN; and R2 represents a straight chain or branched C1-C8 alkyl group or a C3-C8 alkyl group having an alicyclic structure.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: January 9, 2024
    Assignees: TOAGOSEI CO., LTD., PANASONIC ENERGY CO., LTD.
    Inventors: Naohiko Saito, Takashi Hasegawa, Atsushi Nishiwaki, Hideo Matsuzaki, Nobuhiro Sakitani, Sho Urata, Takaharu Morikawa
  • Patent number: 11773246
    Abstract: A binder for a non-aqueous electrolyte secondary battery electrode that includes a crosslinked polymer having a carboxyl group or a salt thereof, wherein the crosslinked polymer includes 50% by mass or more and 100% by mass or less structural unit derived from an ethylenically unsaturated carboxylic acid monomer relative to all structural units, wherein a total amount of the ethylenically unsaturated carboxylic acid monomer and a salt thereof in terms of a non-neutralized form which is converted from the ethylenically unsaturated carboxylic acid monomer and a salt thereof relative to a total amount of the crosslinked polymer and a salt thereof is 5.0% by mass or less.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: October 3, 2023
    Assignees: TOAGOSEI CO. LTD., PANASONIC ENERGY CO., LTD.
    Inventors: Takashi Hasegawa, Naohiko Saito, Atsushi Nishiwaki, Hideo Matsuzaki, Sho Urata, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20230155126
    Abstract: The purpose of the present disclosure is to provide a positive electrode active material which enables the achievement of a nonaqueous electrolyte secondary battery that has good cycle characteristics. A positive electrode active material for nonaqueous electrolyte secondary batteries according to one embodiment of the present disclosure contains large particles and small particles of a lithium transition metal composite oxide; the large particles are secondary particles that have a volume-based median diameter of from 10 to 25 ?m, each of said secondary particles being an aggregate of primary particles that have a diameter of 1 ?m or less; and the small particles contain primary particles that are not aggregated, while having a diameter of from 1 to 5 ?m.
    Type: Application
    Filed: April 6, 2021
    Publication date: May 18, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Shun Nomura, Koki Morita, Masahiro Kinoshita, Takaharu Morikawa
  • Publication number: 20230080854
    Abstract: The non-aqueous electrolyte secondary battery according to one embodiment of the present disclosure comprises a wound-type electrode body. A negative electrode has: a negative electrode current collector; a double-sided coated part in which a negative electrode mixture layer including a negative electrode active material and a binder is formed on the surface of the negative electrode current collector, and a negative electrode mixture layer is formed on both surfaces of the negative electrode current collector; and a one-sided coated part in which a negative electrode mixture layer is formed on one outer-periphery-side surface of the negative electrode current collector. At least a portion of the one-sided coated part is positioned on the outermost periphery of the electrode body. The swelling degree of the binder in the one-sided coated part is higher than the swelling degree of the binder in the double-sided coated part.
    Type: Application
    Filed: February 2, 2021
    Publication date: March 16, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Sho Urata, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20230079288
    Abstract: A nonaqueous electrolyte secondary battery according to one embodiment of the present disclosure is provided with a wound-type electrode body. A negative electrode has: a negative electrode collector; and negative electrode mixture layers that are formed on both lateral surfaces of the negative electrode collector, while containing at least a negative electrode active material and a binder. The negative electrode mixture layers include an inner negative electrode mixture layer that is positioned on the inner circumference side of the negative electrode collector and an outer negative electrode mixture layer that is positioned on the outer circumference side. The swelling degree of the binder contained in the outer negative electrode mixture layer is higher than the swelling degree of the binder contained in the inner negative electrode mixture layer; and the outer negative electrode mixture layer contains a binder that has a swelling degree of from 150% to 250%.
    Type: Application
    Filed: February 17, 2021
    Publication date: March 16, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Shigeki Moriya, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20230073596
    Abstract: A negative electrode comprises a sheet-like negative current collector having a negative electrode mixture layer formed on a surface thereof, and includes a double-side coating, portion in which the negative electrode mixture layer is formed on both sides of the negative current collector, and a single-side coating portion in which the negative electrode mixture layer is formed on one side of the negative current collector. At least a part of the single-side coating portion is disposed at the outermost periphery of the electrode assembly. At least a part of an exposed surface of the negative current collector in the single-side coating portion is in contact with the inner surface of an outer can. The charge expansion ratio of the negative electrode mixture layer in the single-side coating portion is greater than the charge expansion ratio of the negative electrode mixture layer in the double-side coating portion.
    Type: Application
    Filed: January 22, 2021
    Publication date: March 9, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20230039429
    Abstract: With respect to a secondary battery of one embodiment of the present invention, at least one of a positive electrode core body and a negative electrode core body is configured such that the tensile elongation in the central part in the width direction is higher than the tensile elongation in both end parts in the width direction. With respect to a secondary battery of another embodiment of the present invention, at least one of a positive electrode core body and a negative electrode core body is configured such that the number of crystal grains per unit area in the central part in the width direction is smaller than the number of crystal grains per unit area in both end parts in the width direction.
    Type: Application
    Filed: January 6, 2021
    Publication date: February 9, 2023
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Yuki Nakai, Atsushi Kaiduka, Tatsuhiko Suzuki, Takaharu Morikawa
  • Publication number: 20220302508
    Abstract: The non-aqueous electrolyte secondary battery according to an aspect of the present disclosure comprises: a wound electrode body on which a strip-like positive electrode and a strip-like negative electrode are each wound with a separator interposed therebetween; and an outer package accommodating the electrode body. The positive electrode comprises a positive current collector and a positive mixture layer that is formed on the positive current collector and contains at least a positive active material and a binder. The negative electrode comprises a negative current collector and a negative mixture layer that is formed on the negative current collector and contains at least a negative active material and a binder. At least one of the positive mixture layer and the negative mixture layer has a binder content that is higher on a leading end than on a terminal end.
    Type: Application
    Filed: August 18, 2020
    Publication date: September 22, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20220271273
    Abstract: A nonaqueous electrolyte secondary battery including an electrode body which comprises a positive electrode, a negative electrode and a separator that is arranged between the positive electrode and the negative electrode, while comprising a heat-resistant layer and a base material layer; and a nonaqueous electrolyte. The positive electrode having a positive electrode mixture layer containing a positive electrode active material and resin-coated particles obtained by coating metal-based particles with a resin that melts at a temperature from 100° C. to 150° C.; the metal-based particles contain at least either metal or metal compound particles, which are dissolved in the nonaqueous electrolyte at 4.3 V (vs. Li/Li+) or less; the metal-based particles have an average particle diameter of more than 1 ?m; the content of the resin-coated particles is 0.5%-10% by mass relative to the total amount of the positive electrode mixture layer; and the heat-resistant layer contains a filler and a binder.
    Type: Application
    Filed: July 20, 2020
    Publication date: August 25, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20220246923
    Abstract: The purpose of the present disclosure is to improve the cycle characteristics of a secondary battery that uses an Si-based active material containing Si. A negative electrode active material (Si-based active material) for secondary batteries according to one embodiment of the present invention comprises core particles, each of which is obtained by dispersing Si particles in a silicon oxide phase or a silicate phase, and a carbon material that adheres to the surfaces of the core particles. If a D/G ratio is the ratio of the peak intensity of the D-band to the peak intensity of the G-band in the Raman spectrum, the carbon material contains a first carbon material that has a D/G ratio of from 0.8 to 2 and a second carbon material that has a D/G ratio of from 0.01 to 0.5. The D/G ratio of the carbon material is from 0.2 to 0.9.
    Type: Application
    Filed: June 24, 2020
    Publication date: August 4, 2022
    Applicant: SANYO Electric Co., Ltd.
    Inventors: Isao Koizumi, Yasunobu Iwami, Takaharu Morikawa
  • Publication number: 20220149377
    Abstract: The purpose of the present disclosure is to provide a slurry for a non-aqueous electrolyte secondary cell capable of obtaining an electrode mixture layer showing excellent adhesion with a current collector. The slurry for a non-aqueous electrolyte secondary cell, which is one mode of the present disclosure, contains: an electrode mixture containing an electrode active material, lithium carbonate, and carboxymethylcellulose or a salt thereof; and water. The lithium carbonate content is in the range of 33 to 300 ppm with respect to the total mass of the electrode mixture.
    Type: Application
    Filed: February 21, 2020
    Publication date: May 12, 2022
    Applicants: Panasonic Corporation, SANYO Electric Co., Ltd.
    Inventors: Yasunobu Iwami, Takaharu Morikawa, Toshiyuki Nakamori, Tomohiro Ichikawa
  • Publication number: 20220037661
    Abstract: The purpose of the present invention is to provide a winding-type nonaqueous electrolyte secondary battery which is capable of minimizing degradation of charge-discharge cycle characteristics.
    Type: Application
    Filed: February 14, 2020
    Publication date: February 3, 2022
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Shigeki Moriya, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20220037643
    Abstract: The purpose of the present invention is to provide a nonaqueous electrolyte secondary battery which has excellent charge/discharge cycle characteristics. A nonaqueous electrolyte secondary battery negative electrode which is an example of an embodiment of the present invention comprises, as negative electrode active materials, a carbon active material and a Si active material comprising Si particles dispersed in an oxide phase containing at least silicon (Si). The Si active material includes a first Si active material and a second Si active material. The first Si active material has a median size on a volume basis that is greater than that of the second Si active material and has an Si particle content that is higher than that of the second Si active material.
    Type: Application
    Filed: September 10, 2019
    Publication date: February 3, 2022
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Yasunobu Iwami, Nobumichi Nishida, Takaharu Morikawa, Mai Yokoi, Toshiyuki Nakamori
  • Publication number: 20210226199
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment includes a spirally wound electrode body in which a positive electrode and a negative electrode are spirally wound with a separator interposed therebetween. The negative electrode includes a negative electrode current collector, a first negative electrode mixture layer disposed on a first surface of the negative electrode current collector, and a second negative electrode mixture layer disposed on a second surface of the negative electrode current collector. The first surface and the second surface face outward and inward of the electrode body, respectively. At least the first negative electrode mixture layer includes a Si active material. The content of the Si active material in terms of Si in the second negative electrode mixture layer is lower than the content of the Si active material in terms of Si in the first negative electrode mixture layer.
    Type: Application
    Filed: April 26, 2019
    Publication date: July 22, 2021
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Takamasa Tamura, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20210218014
    Abstract: A nonaqueous electrolyte secondary battery according to an aspect of the present disclosure includes: an electrode body in which a positive electrode plate and a negative electrode plate are wound with a separator interposed therebetween; and an exterior package which receives the electrode body, the negative electrode plate includes a negative electrode collector, a first negative electrode mixture layer formed on a winding inside first surface of the negative electrode collector, and a second negative electrode mixture layer formed on a winding outside second surface of the negative electrode collector, the first negative electrode mixture layer contains first graphite particles as a primary component, the second negative electrode mixture layer contains second graphite particles as a primary component, and the first graphite particles has an internal void rate lower than an internal void rate of the second graphite particles.
    Type: Application
    Filed: August 1, 2019
    Publication date: July 15, 2021
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20210218019
    Abstract: A nonaqueous electrolyte secondary battery according to an embodiment includes a negative electrode including a negative electrode current collector, a first negative electrode mixture layer disposed on a first surface of the negative electrode current collector, and a second negative electrode mixture layer disposed on a second surface of the negative electrode current collector. The first surface and the second surface face outward and inward of the electrode body, respectively. The first negative electrode mixture layer includes a Si active material. The content of the Si active material in terms of Si is lower in a portion of the first negative electrode mixture layer which faces the negative electrode current collector in a thickness direction of the first negative electrode mixture layer, than in a portion of the first negative electrode mixture layer which faces the surface of the first negative electrode mixture layer in the thickness direction.
    Type: Application
    Filed: April 26, 2019
    Publication date: July 15, 2021
    Applicant: Panasonic Intellectual Property Management Co., Ltd.
    Inventors: Takamasa Tamura, Nobuhiro Sakitani, Takaharu Morikawa
  • Publication number: 20200263019
    Abstract: A binder for a non-aqueous electrolyte secondary battery electrode that includes a crosslinked polymer having a carboxyl group or a salt thereof, wherein the crosslinked polymer includes 50% by mass or more and 100% by mass or less structural unit derived from an ethylenically unsaturated carboxylic acid monomer relative to all structural units, wherein a total amount of the ethylenically unsaturated carboxylic acid monomer and a salt thereof in terms of a non-neutralized form which is converted from the ethylenically unsaturated carboxylic acid monomer and a salt thereof relative to a total amount of the crosslinked polymer and a salt thereof is 5.0% by mass or less.
    Type: Application
    Filed: March 5, 2018
    Publication date: August 20, 2020
    Applicants: TOAGOSEI CO. LTD., SANYO ELECTRIC CO., LTD.
    Inventors: Takashi HASEGAWA, Naohiko SAITO, Atsushi NISHIWAKI, Hideo MATSUZAKI, Sho URATA, Nobuhiro SAKITANI, Takaharu MORIKAWA
  • Publication number: 20200044254
    Abstract: A water-based binder for a non-aqueous electrolyte secondary battery. A binder for a non-aqueous electrolyte secondary battery electrode, includes a crosslinked polymer having a carboxyl group or a salt thereof, and the crosslinked polymer includes a structural unit derived from an ethylenically unsaturated carboxylic acid monomer; and a structural unit derived from a macromonomer including at least one compositional monomer selected from compounds represented by following formula (1): [C1] H2C?CR1—X??formula (1) wherein in formula (1), R1 represents a hydrogen or a methyl group; X represents C(?O)OR2 or CN; and R2 represents a straight chain or branched C1-C8 alkyl group or a C3-C8 alkyl group having an alicyclic structure.
    Type: Application
    Filed: March 5, 2018
    Publication date: February 6, 2020
    Applicants: TOAGOSEI CO., LTD., SANYO ELECTRIC CO., LTD.
    Inventors: Naohiko SAITO, Takashi HASEGAWA, Atsushi NISHIWAKI, Hideo MATSUZAKI, Nobuhiro SAKITANI, Sho URATA, Takaharu MORIKAWA
  • Patent number: 9413013
    Abstract: Disclosed is a non-aqueous electrolyte secondary battery including a positive electrode including a lithium-containing transition metal composite oxide as a positive electrode active material, a negative electrode including a negative electrode active material, a separator interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte. The positive electrode contains lithium carbonate and lithium hydrogencarbonate in a total amount of 500 ppm or more and 3000 ppm or less, and exhibits a weight loss by temperature increase from 25° C. to 300° C. at 5° C./min of 70% or less of the total amount and of 1500 ppm or less. The non-aqueous electrolyte includes a non-aqueous solvent and a lithium salt. The non-aqueous solvent may contain a cyclic carbonate and a chain carbonate.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: August 9, 2016
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Takaharu Morikawa, Yasushi Nakagiri, Masaki Deguchi
  • Patent number: 8703314
    Abstract: A prismatic battery includes an electrode assembly including: a positive electrode including a belt-shaped positive electrode core member and a positive electrode active material layer formed on both surfaces thereof; a negative electrode including a belt-shaped negative electrode core member and a negative electrode active material layer formed on both surfaces thereof; and a belt-shaped separator. The electrode assembly is formed by winding the positive electrode, the negative electrode, and the separator in the longitudinal directions thereof. The negative electrode has, in an end portion thereof from which winding is started, a one-sided active material layer portion in which the negative electrode active material layer is provided only on one surface of the negative core member. The one-sided active material layer portion terminates at a predetermined position between positions at which the negative electrode is folded for the second time and for the third time.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: April 22, 2014
    Assignee: Panasonic Corporation
    Inventors: Takaharu Morikawa, Toru Takai