Patents by Inventor Takahiko Machita
Takahiko Machita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8189303Abstract: A thin film magnetic head includes a magneto-resistance (MR) laminated body, a lower shield layer and an upper shield layer that face the first MR magnetic layer. The lower and upper shield layers respectively have first and second anti-parallel layers and first and second antiferromagnetic layers. An exchange coupling intensity relating to an antiferromagnetic coupling between the second anti-parallel layer and the second antiferromagnetic layer is greater in the peripheral area of a projection area than that of the projection area of the upper shield layer side end surface of the MR laminated body to the film surface's orthogonal direction.Type: GrantFiled: August 12, 2008Date of Patent: May 29, 2012Assignee: TDK CorporationInventors: Shinji Hara, Yoshihiro Tsuchiya, Tsutomu Chou, Daisuke Miyauchi, Takahiko Machita
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Patent number: 8179642Abstract: An MR element in a CPP structure includes an MR part configured with a nonmagnetic layer, a first ferromagnetic layer that functions as first free layer and a second ferromagnetic layer that functions as a second free layer, and first and second ferromagnetic layers are laminated to sandwich the nonmagnetic intermediate layer, and a sense current flows in a lamination direction of the MR part, an orthogonalizing bias function part, which influences a substantial orthogonalization function for magnetization directions of the first ferromagnetic layer and the second ferromagnetic layer, is formed on the rear side the MR part, side shield layers are disposed on both sides in the width direction of the MR part, the side shield layers are perpendicular magnetized layers with a magnetic shield function, and magnetization directions of the perpendicular magnetized layers are in an orthogonal direction that corresponds to the thickness direction.Type: GrantFiled: September 22, 2009Date of Patent: May 15, 2012Assignee: TDK CorporationInventors: Keita Kawamori, Yoshihiro Tsuchiya, Daisuke Miyauchi, Takahiko Machita
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Publication number: 20120087046Abstract: A thin film magnetic head includes: a magneto resistance effect film of which electrical resistance varies corresponding to an external magnetic field; a pair of shields provided on both sides in a manner of sandwiching the MR film in a direction that is orthogonal to a film surface of the MR film; an anisotropy providing layer that provides exchange anisotropy to a first shield of the pair of shields in order to magnetize the first shield in a desired direction, and that is disposed on the opposite side from the MR film with respect to the first shield; and side shields that are disposed on both sides of the MR film in a track width direction and that include soft magnetic layers magnetically connected with the first shield.Type: ApplicationFiled: October 8, 2010Publication date: April 12, 2012Applicant: TDK CorporationInventors: Takumi Yanagisawa, Yasushi Nishioka, Takahiko Machita, Satoshi Miura, Takayasu Kanaya, Kenzo Makino, Yoshikazu Sawada, Takekazu Yamane, Naomichi Degawa, Kosuke Tanaka, Soji Koide, Daisuke Miyauchi
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THIN FILM MAGNETIC HEAD INCLUDING SPIN-VALVE FILM WITH FREE LAYER MAGNETICALLY CONNECTED WITH SHIELD
Publication number: 20120087045Abstract: A thin film magnetic head includes; an MR film that includes a pinned layer of which a magnetization direction is pinned, a free layer of which a magnetization direction varies, and a spacer that is disposed therebetween; a pair of shields that are disposed on both sides sandwiching the MR film in a direction orthogonal to a film surface of the MR film; and an anisotropy providing layer that provides anisotropy to a first shield so that the first shield is magnetized in a desired direction, and that is disposed on an opposite side from the MR film with respect to the first shield. The MR film includes a magnetic coupling layer that is disposed between the first shield and the free layer and that magnetically couples the first shield with the free layer.Type: ApplicationFiled: October 8, 2010Publication date: April 12, 2012Applicant: TDK CorporationInventors: Takumi Yanagisawa, Yasushi Nishioka, Takahiko Machita, Satoshi Miura, Takayasu Kanaya, Kenzo Makino, Yoshikazu Sawada, Takekazu Yamane, Naomichi Degawa, Kosuke Tanaka, Soji Koide, Daisuke Miyauchi -
Patent number: 8149546Abstract: A magnetic field detecting element comprises a stack including upper and lower magnetic layers, and a non-magnetic intermediate layer sandwiched therebetween, wherein magnetization of the magnetic layers changes in accordance with an external magnetic field; upper and lower shield electrode layers sandwiching the stack in a direction of stacking, wherein the upper and lower shield electrode layers supply sense current in the direction of stacking, and magnetically shield the stack; a bias magnetic layer provided on a surface of the stack opposite to an air bearing surface, and wherein the bias magnetic layer applies a bias magnetic field to the upper and lower magnetic layers in a direction perpendicular to the air bearing surface; and insulating layers provided on both sides of the stack in a track width direction thereof, wherein the stack has a stepped portion formed at the non-magnetic intermediate layer.Type: GrantFiled: October 26, 2007Date of Patent: April 3, 2012Assignee: TDK CorporationInventors: Toshiyuki Ayukawa, Daisuke Miyauchi, Koji Shimazawa, Takahiko Machita
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Patent number: 8144437Abstract: An orthogonalizing bias function part formed at a rear part of an MR part in a DFL structure influencing a substantial orthogonalizing function of first and second ferromagnetic layers in respective magnetization directions thereof, non-magnetic metal layers formed to abut both ends of the MR part in a width direction and separated from both ends of the MR part by respective insulation layers, each of the non-magnetic metal layers being in a two-layer structure configured with a first non-magnetic metal layer positioned at a lower side as a lower layer and a second non-metal layer positioned at an upper side as an upper layer are configured, and relationship R2<R1 is met, where R1 is a milling rate for the first non-magnetic metal layer that is the lower layer, and R2 is another milling rate for the second non-magnetic metal layer that is the upper layer.Type: GrantFiled: June 28, 2010Date of Patent: March 27, 2012Assignee: TDK CorporationInventors: Daisuke Miyauchi, Keita Kawamori, Takahiko Machita, Tetsuya Roppongi
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Patent number: 8130475Abstract: The present invention relates to a method of manufacturing a DFL type thin film magnetic head. The method includes laminating each of the layers from the lower magnetization control layer to the upper exchange coupling layer above the substrate; laminating an auxiliary magnetization control layer including at least a CoZrTa layer above the upper exchange coupling layer; forming at least each of the layers from the lower exchange coupling layer to the auxiliary magnetization control layer in pillar shape, and disposing the bias magnetic field application layer at an opposite position with respect to the ABS of each of the pillar shaped layers; trimming the auxiliary magnetization control layer by removing a part of the auxiliary magnetization control layer that is formed in the pillar shape, and disposing the upper shield layer such that the trimmed auxiliary magnetization control layer is at least covered.Type: GrantFiled: October 20, 2009Date of Patent: March 6, 2012Assignee: TDK CorporationInventors: Keita Kawamori, Yoshihiro Tsuchiya, Daisuke Miyauchi, Takahiko Machita
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Patent number: 8094420Abstract: The invention provides a magnetoresistive device of the CCP (current perpendicular to plane) structure comprising a magnetoresistive unit sandwiched between soft magnetic shield layers with a current applied in the stacking direction. The magnetoresistive unit comprises a nonmagnetic intermediate layer sandwiched between ferromagnetic layers. A planar framework positions the soft magnetic shield layers and comprises a combination of a nonmagnetic gap layer with a bias magnetic field-applying layer constructed by repeating the stacking of a multilayer unit comprising a nonmagnetic underlay layer and a high coercive material layer. The nonmagnetic gap layer is designed and located such that a magnetic flux given out of the bias magnetic field-applying layer is efficiently directed along a closed magnetic path around the framework to form a single domain of magnetization.Type: GrantFiled: May 23, 2008Date of Patent: January 10, 2012Assignee: TDK CorporationInventors: Toshiyuki Ayukawa, Takahiko Machita, Daisuke Miyauchi, Tsutomu Chou, Koji Shimazawa, Shinji Hara, Tomohito Mizuno, Yoshihiro Tsuchiya
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Patent number: 8087157Abstract: Using a beam of xenon ions together with a suitable mask, a MTJ stack is ion milled until a part of it, no more than about 0.1 microns thick, has been removed so that a pedestal, having sidewalls comprising a vertical section that includes all of the free layer, has been formed. This is followed by formation of the longitudinal bias and conductive lead layers in the usual way. Using xenon as the sputtering gas enables the point at which milling is terminated to be more precisely controlled.Type: GrantFiled: October 18, 2007Date of Patent: January 3, 2012Assignees: Headway Technologies, Inc., TDK CorporationInventors: Stuart Kao, Chunping Luo, Chaopeng Chen, Takahiko Machita, Daisuke Miyauchi, Jeiwei Chang
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Patent number: 8089734Abstract: An MR element includes an MR stack disposed between first and second main shield portions, and a pair of side shields disposed on opposite sides of the MR stack in the track width direction. The first main shield portion includes a first exchange coupling shield layer that is exchange-coupled to a first antiferromagnetic layer. The second main shield portion includes a second exchange coupling shield layer that is exchange-coupled to a second antiferromagnetic layer. The MR stack includes a spacer layer, and first and second free layers with the spacer layer therebetween. The direction of magnetization of the first free layer is controlled by the first exchange coupling shield layer. The direction of magnetization of the second free layer is controlled by the second exchange coupling shield layer. Each side shield includes at least one shield-coupling magnetic layer that is in contact with and magnetically coupled to one of the first and second exchange coupling shield layers.Type: GrantFiled: May 17, 2010Date of Patent: January 3, 2012Assignee: TDK CorporationInventors: Daisuke Miyauchi, Keita Kawamori, Takahiko Machita
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Publication number: 20110317313Abstract: An orthogonalizing bias function part formed at a rear part of an MR part in a DFL structure influencing a substantial orthogonalizing function of first and second ferromagnetic layers in respective magnetization directions thereof, non-magnetic metal layers formed to abut both ends of the MR part in a width direction and separated from both ends of the MR part by respective insulation layers, each of the non-magnetic metal layers being in a two-layer structure configured with a first non-magnetic metal layer positioned at a lower side as a lower layer and a second non-metal layer positioned at an upper side as an upper layer are configured, and relationship R2<R1 is met, where R1 is a milling rate for the first non-magnetic metal layer that is the lower layer, and R2 is another milling rate for the second non-magnetic metal layer that is the upper layer.Type: ApplicationFiled: June 28, 2010Publication date: December 29, 2011Applicant: TDK CORPORATIONInventors: Daisuke MIYAUCHI, Keita KAWAMORI, Takahiko MACHITA, Tetsuya ROPPONGI
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Publication number: 20110279923Abstract: An MR element includes an MR stack disposed between first and second main shield portions, and a pair of side shields disposed on opposite sides of the MR stack in the track width direction. The first main shield portion includes a first exchange coupling shield layer that is exchange-coupled to a first antiferromagnetic layer. The second main shield portion includes a second exchange coupling shield layer that is exchange-coupled to a second antiferromagnetic layer. The MR stack includes a spacer layer, and first and second free layers with the spacer layer therebetween. The direction of magnetization of the first free layer is controlled by the first exchange coupling shield layer. The direction of magnetization of the second free layer is controlled by the second exchange coupling shield layer. Each side shield includes at least one shield-coupling magnetic layer that is in contact with and magnetically coupled to one of the first and second exchange coupling shield layers.Type: ApplicationFiled: May 17, 2010Publication date: November 17, 2011Applicant: TDK CORPORATIONInventors: Daisuke MIYAUCHI, Keita Kawamori, Takahiko Machita
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Patent number: 8049997Abstract: A first shield portion located below an MR stack includes a first main shield layer, a first antiferromagnetic layer, and a first magnetization controlling layer including a first ferromagnetic layer exchange-coupled to the first antiferromagnetic layer. A second shield portion located on the MR stack includes a second main shield layer, a second antiferromagnetic layer, and a second magnetization controlling layer including a second ferromagnetic layer exchange-coupled to the second antiferromagnetic layer. The MR stack includes two free layers magnetically coupled to the two magnetization controlling layers. Only one of the two magnetization controlling layers includes a third ferromagnetic layer that is antiferromagnetically exchange-coupled to the first or second ferromagnetic layer through a nonmagnetic middle layer. The first shield portion includes an underlayer disposed on the first main shield layer, and the first antiferromagnetic layer is disposed on the underlayer.Type: GrantFiled: September 29, 2008Date of Patent: November 1, 2011Assignee: TDK CorporationInventors: Daisuke Miyauchi, Yoshihiro Tsuchiya, Tsutomu Chou, Shinji Hara, Takahiko Machita, Koji Shimazawa
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Patent number: 8040641Abstract: A magneto-resistance effect element comprises a stacked body which comprises a pinned layer having a fixed magnetization direction, a free layer having a magnetization direction that varies according to an external magnetic field, and a nonmagnetic spacer layer which is interposed between the pinned layer and the free layer. The stacked body having a constricted shape in which at least one part of the spacer layer is constricted when viewed from at least one direction perpendicular to a stacked direction of the stacked body.Type: GrantFiled: April 5, 2007Date of Patent: October 18, 2011Assignee: TDK CorporationInventors: Daisuke Miyauchi, Kazuki Sato, Takayasu Kanaya, Takahiko Machita
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Publication number: 20110232079Abstract: An MR element includes a first exchange coupling shield layer, an MR stack, and a second exchange coupling shield layer that are arranged in this order from the bottom, and a nonmagnetic layer surrounding the MR stack. The MR stack includes a first free layer, a spacer layer, a second free layer, and a magnetic cap layer that are arranged in this order from the bottom. The magnetization direction of the first free layer is controlled by the first exchange coupling shield layer. The second free layer is magnetically coupled to the second exchange coupling shield layer via the magnetic cap layer for magnetization direction control. In the step of forming the MR stack and the nonmagnetic layer, a protection layer is formed on a layered film that will be the MR stack later, and a mask is then formed on the protection layer. Next, the layered film and the protection layer are etched using the mask and then the nonmagnetic layer is formed. After removal of the mask, the protection layer is removed by wet etching.Type: ApplicationFiled: March 26, 2010Publication date: September 29, 2011Applicant: TDK CORPORATIONInventors: Daisuke MIYAUCHI, Takahiko MACHITA, Keita KAWAMORI
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Magnetoresistive element including a pair of ferromagnetic layers coupled to a pair of shield layers
Patent number: 8023230Abstract: A magnetoresistive element includes a pair of shield portions, and an MR stack and a bias magnetic field applying layer that are disposed between the pair of shield portions. The shield portions respectively include single magnetic domain portions. The MR stack includes a pair of ferromagnetic layers magnetically coupled to the pair of single magnetic domain portions, and a spacer layer disposed between the pair of ferromagnetic layers. The MR stack has a front end face, a rear end face and two side surfaces. The magnetoresistive element further includes two flux guide layers disposed between the pair of single magnetic domain portions and respectively adjacent to the two side surfaces of the MR stack. Each of the two flux guide layers has a front end face and a rear end face. The bias magnetic field applying layer has a front end face that faces the rear end face of the MR stack and the respective rear end faces of the two flux guide layers.Type: GrantFiled: October 27, 2008Date of Patent: September 20, 2011Assignee: TDK CorporationInventors: Takahiko Machita, Daisuke Miyauchi, Yoshihiro Tsuchiya, Tsutomu Chou, Shinji Hara, Koji Shimazawa -
Patent number: 7974048Abstract: The invention provides a magneto-resistive effect device of the CPP (current perpendicular to plane) structure, having a magneto-resistive effect unit, and a first shield layer and a second shield layer located and formed such that the magneto-resistive effect unit is sandwiched between them, with a sense current applied in a stacking direction.Type: GrantFiled: November 28, 2007Date of Patent: July 5, 2011Assignee: TDK CorporationInventors: Koji Shimazawa, Daisuke Miyauchi, Yoshihiro Tsuchiya, Takahiko Machita, Shinji Hara
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Patent number: 7947188Abstract: A method for manufacturing a thin film magnetic head includes a step for forming an MR layered body; a step for forming a first sacrificial layer made of material removable by wet etching, and subsequently, forming a cap layer on the upper surface of the first sacrificial layer; further, a step for patterning the MR layered body and the cap layer and then filling part of the removed areas of the MR layered body and the cap layer with a bias magnetic layer and the remaining with insulating layers; a step for removing the cap layer by dry etching and, subsequently, removing the first sacrificial layer by wet etching; and a step for forming a second shield layer above the MR layered body and the bias magnetic layer.Type: GrantFiled: December 30, 2008Date of Patent: May 24, 2011Assignee: TDK CorporationInventors: Toshiyuki Ayukawa, Shinji Hara, Daisuke Miyauchi, Takahiko Machita, Yoshihiro Tsuchiya
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Patent number: 7948718Abstract: An MR element incorporates: a nonmagnetic conductive layer having two surfaces facing toward opposite directions; a free layer disposed adjacent to one of the surfaces of the nonmagnetic conductive layer, wherein the direction of magnetization in the free layer changes in response to an external magnetic field; and a pinned layer disposed adjacent to the other of the surfaces of the nonmagnetic conductive layer, wherein the direction of magnetization in the pinned layer is fixed to the direction orthogonal to the air bearing surface. The MR element does not include any layer provided for fixing the direction of magnetization in the pinned layer. The pinned layer incorporates a ferromagnetic layer made of a ferromagnetic material having a positive magnetostriction constant. A bottom shield gap film and a top shield gap film disposed adjacent to the MR element each have a compressive stress of 600 MPa or greater.Type: GrantFiled: March 14, 2005Date of Patent: May 24, 2011Assignee: TDK CorporationInventors: Takahiko Machita, Koji Shimazawa
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Patent number: 7944650Abstract: An MR element includes an MR stack including a first ferromagnetic layer, a second ferromagnetic layer, and a spacer layer disposed between the first and the second ferromagnetic layer. The MR stack has an outer surface, and the spacer layer has a periphery located in the outer surface of the MR stack. The magnetoresistive element further includes a layered film that touches the periphery of the spacer layer. The spacer layer includes a semiconductor layer formed using an oxide semiconductor as a material. The layered film includes a first layer, a second layer, and a third layer stacked in this order. The first layer is formed of the same material as the semiconductor layer, and touches the periphery of the spacer layer. The second layer is a metal layer that forms a Schottky barrier at the interface between the first layer and the second layer. The third layer is an insulating layer.Type: GrantFiled: September 11, 2007Date of Patent: May 17, 2011Assignee: TDK CorporationInventors: Yoshihiro Tsuchiya, Koji Shimazawa, Tomohito Mizuno, Shinji Hara, Daisuke Miyauchi, Takahiko Machita