Patents by Inventor Takanori Yahaba

Takanori Yahaba has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9333590
    Abstract: A joined heterogeneous material includes a carbon steel material and an aluminum material which have been joined via friction-stir welding. The region of a weld zone with a low lift-up amount in a plastic flow area created during friction-stir welding is located on one side of the aluminum material with respect to the weld zone, created by a welding probe. The region of the weld zone with a high plastic flow area lift-up amount is located on the other side of the aluminum material.
    Type: Grant
    Filed: February 21, 2011
    Date of Patent: May 10, 2016
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Takanori Yahaba, Tsutomu Kobayashi
  • Patent number: 9261473
    Abstract: Non-destructive testing system performs accurate testing as to whether lamination joining portion of different metal materials is in strong joining state by secure metal joining. The system sets a lamination joining portion of different metal materials of a work to a certain position and angle. Laser light in certain waveform is applied to lamination joining portion surface to capture images by infrared camera, and data processing device obtains infrared images. Based on infrared images, Fourier transform is performed on each pixel of infrared images, and phase image is created by console device. Based on created phase image, effectiveness/defectiveness of joining is determined. In this non-destructive testing, whether reflection by vertical wall in vicinity is significant is determined, based on intensity of infrared images obtained immediately after irradiation with laser and angle between laser light optical axis and testing part surface is finely adjusted to obtain infrared images with less noise.
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: February 16, 2016
    Assignees: Honda Motor Co., Ltd., F-Tech Inc.
    Inventors: Takanori Yahaba, Katsuaki Suwa, Hayato Fukuda
  • Publication number: 20130011183
    Abstract: Disclosed is a joined heterogeneous material in which a carbon steel material (11) and an aluminum material (12) have joined via friction-stir welding. The region of a weld zone (15) with a low lift-up amount in a plastic flow area (17) created during friction-stir welding is located on one side of the aluminum material (12) with respect to the weld zone (15), created by a welding probe (14). The region of the weld zone (15) with a high plastic flow area (17) lift-up amount is located on the other side of the aluminum material (12).
    Type: Application
    Filed: February 21, 2011
    Publication date: January 10, 2013
    Applicant: Honda Motor Co., Ltd.
    Inventors: Takanori Yahaba, Tsutomu Kobayashi
  • Patent number: 8157943
    Abstract: A method for producing a hemmed joint structure having a second member placed on a first member and an edge of the first member bent over the second member to join the two members with each other. In this method, there is provided an flange part jutting out from an edge of the first member. The flange part is disposed at a position where the flange part, when bent, does not overlap an adhesive layer between the first member and the second member. Since the adhesive layer is set apart from the flange part, even when the flange part is subjected to friction stir bonding, the resultant frictional heat will not affect the adhesive layer.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: April 17, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Takanori Yahaba, Kenichi Tanoguchi, Tsutomu Kobayashi
  • Publication number: 20120027506
    Abstract: Disclosed is a weld joint of an aluminum alloy member formed by joining one end of a wrought material (12) to one end of a cast member (11). The cast member has a chamfer (14), and an inserting portion (13) which extends from the lower end of the chamfer (14) toward the distal end of the case member along the lower surface of the wrought material. The distance (L) from the lower end of the chamfer to the end face (12a) at one end of the wrought material is set equal to 1.0-1.7 times of the thickness (T) of the wrought material, and the chamfer is inclined so that the angle of a groove between the chamfer and the end face (12a) at one end of the wrought material is 15-45°.
    Type: Application
    Filed: April 15, 2010
    Publication date: February 2, 2012
    Applicants: F. TECH INC., HONDA MOTOR CO., LTD.
    Inventors: Takanori Yahaba, Hayato Takahashi, Daisuke Hirano, Takashi Shimada
  • Publication number: 20080308217
    Abstract: A method for producing a hemmed joint structure having a second member placed on a first member and an edge of the first member bent over the second member to join the two members with each other. In this method, there is provided an flange part jutting out from an edge of the first member. The flange part is disposed at a position where the flange part, when bent, does not overlap an adhesive layer between the first member and the second member. Since the adhesive layer is set apart from the flange part, even when the flange part is subjected to friction stir bonding, the resultant frictional heat will not affect the adhesive layer.
    Type: Application
    Filed: June 13, 2008
    Publication date: December 18, 2008
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Takanori YAHABA, Kenichi Tanoguchi, Tsutomu Kobayashi
  • Patent number: 7408130
    Abstract: A combined welding method with a filler wire using both a YAG laser and an electric arc, and a combined welding device with a filler wire using both a YAG laser and an electric arc. The welding is performed by directing a laser focus of a YAG laser on base materials and for welding in the vicinity of the focus by a filler wire, connecting a power source for applying a voltage to the filler wire between the filler wire and the base materials for welding, irradiating a YAG laser on the base materials for welding in the connecting condition, whereby an arc is induced to the filler wire by a plume (plasma-activated gas and the metal vapor), and holding the plume generated by YAG laser inside and outside of a keyhole.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: August 5, 2008
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 7022939
    Abstract: This invention provides a new through weld method to carry out welding of a base metal made of aluminum or that of aluminum alloy using high energy beams wherein a shield gas ambience (an inert gas ambience) to cover a welding site in a submerged-scar is formed, even a shield gas ambience (an inert gas ambience) to cover a welding site irradiated by the high energy beams. Since the former shield gas ambience to cover the submerged-scar pushes the keyhole against the gravity and/or the gas pressure force of the latter shield gas supplied to the laser irradiation side, then the forming of hang down of beads and the resultant projection of the welding base metal are prevented.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: April 4, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Takanori Yahaba, Masato Takikawa, Hirobumi Sonoda, Junichi Ibukuro, Kenji Okuyama, Toshiyasu Ukena, Yasutomo Ichiyama
  • Patent number: 7019256
    Abstract: A combined YAG laser/arc welding apparatus performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a welded member where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the welded member, the welded member is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: March 28, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 7015417
    Abstract: A laser light L is emitted from a laser light source 6 to workpieces 1, 2, to form a laser molten weld pool 3, and immediately thereafter, an arc molten weld pool 4 is formed using an arc welding machine 7; thereby plates 1, 2 are welded. The arc welding machine 7 is provided with a filler wire to form a bead 5 on the plate 1. With the welding process according to the present invention, workpieces can be efficiently and securely welded regardless of shape and material of the workpieces.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: March 21, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Masato Takikawa, Takanori Yahaba, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro
  • Patent number: 7009139
    Abstract: A combined YAG laser/arc welding apparatus performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a member being welded where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the member being welded, the member being welded is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: March 7, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 6955785
    Abstract: The present invention relates to an aluminum alloy for rapidly cooled welding. The alloy comprises, by weight, Mg: 0.4 to 7.0%, Cu: 0.05 to 1%, at least one kind of Mn: 0.8 to 2.5%, Cr: 0.35 to 2.0% and Fe: 0.7 to 1.5% and the balance of Al and inevitable impurities.
    Type: Grant
    Filed: September 5, 2003
    Date of Patent: October 18, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Makoto Saga, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa
  • Publication number: 20050220660
    Abstract: An Al—Si based alloy and an alloy member made of the alloy, in which when alloys produced by diecasting under high vacuum conditions are welded, weldability can be improved without increasing plate thickness of welded portions and reducing gas content in diecasting.
    Type: Application
    Filed: March 30, 2005
    Publication date: October 6, 2005
    Inventors: Fumiaki Fukuchi, Takanori Yahaba
  • Publication number: 20050211687
    Abstract: A combined welding method with a filler wire using both a YAG laser and an electric arc, and a combined welding device with a filler wire using both a YAG laser and an electric arc, a welding in which a welding gap margin is broad, height and shape of reinforcement of weld, and penetration depth are preferable, can be effectively performed by the method or the device. The welding is performed by directing a laser focus 8 of a YAG laser 9 on base materials 31 and 32 for welding or the vicinity of the focus 8 by a filler wire 20, connecting a power source 22 for applying a voltage to the filler wire between the filler wire 20 and the base materials for welding, irradiating a YAG laser on the base materials for welding in the connecting condition, whereby an arc is induced to the filler wire by a plume (plasma-activated gas and the metal vapor), and holding the plume generated by YAG laser inside and outside of a keyhole.
    Type: Application
    Filed: April 1, 2003
    Publication date: September 29, 2005
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 6841756
    Abstract: A laser welding device for executing stable, highly reliable edge joint welding by laser beam comprises: a laser beam emitting head directed to a layered bonding position on an end surface in an edge of a layered base material; a first set of rollers for being along one plane of the base material; a second set of rollers for being along the other plane opposing the plane; a first member which rotatably supports the rollers and which is coupled with the head; a second member which rotatably supports the rollers and which is coupled with the head; and a pressing means for driving at least one of the first and second members and in a direction in which the gap between the rollers and the rollers is reduced in order to sandwich and press the base material by means of the rollers.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: January 11, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040232130
    Abstract: A combined YAG laser/arc welding apparatus is disclosed which performs a welding operation with a large depth of fusion and a deep fusion at a high efficiency. The welding apparatus includes an arc electrode which targets a point on a welded member where a laser beam from a YAG laser is focused. While an arc power supply is connected between the arc electrode and the welded member, the welded member is irradiated by the YAG laser to produce plasmoid gasses and metal vapors or a plume which is effective to start an arc from the arc electrode. A combined YAG laser/arc welding operation takes place while keeping the plume within and without a keyhole. Welded surface is covered by a hood, and a shielded gas passed through a commutation metal network surrounds the welded focus to prevent an oxidation and keeps the plume maintained. A filler wire is fed to a molten pool.
    Type: Application
    Filed: June 24, 2004
    Publication date: November 25, 2004
    Applicant: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirofumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Patent number: 6815634
    Abstract: In order to implement lamination welding in which there is little distortion and the bonding strength is high by means of laser beam, a laser welding device comprises: a first laser beam emitting head directed to a layered base material composed of two or more layers in a superimposed direction; a first skirting roller rotatably supported by means of a first supporting member on which the first laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the first laser beam emitting head; a second laser beam emitting head directed to the layered base material from the opposite side of the first laser beam emitting head in the superimposed direction; a second skirting roller rotatably supported by means of a second supporting member 14 on which the second laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the secon
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: November 9, 2004
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040104204
    Abstract: A laser welding device for executing stable, highly reliable edge joint welding by laser beam comprises: a laser beam emitting head directed to a layered bonding position on an end surface in an edge of a layered base material; a first set of rollers for being along one plane of the base material; a second set of rollers for being along the other plane opposing the plane; a first member which rotatably supports the rollers and which is coupled with the head; a second member which rotatably supports the rollers and which is coupled with the head; and a pressing means for driving at least one of the first and second members and in a direction in which the gap between the rollers and the rollers is reduced in order to sandwich and press the base material by means of the rollers.
    Type: Application
    Filed: April 14, 2003
    Publication date: June 3, 2004
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040099642
    Abstract: In order to implement lamination welding in which there is little distortion and the bonding strength is high by means of laser beam, a laser welding device comprises: a first laser beam emitting head directed to a layered base material composed of two or more layers in a superimposed direction; a first skirting roller rotatably supported by means of a first supporting member on which the first laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the first laser beam emitting head; a second laser beam emitting head directed to the layered base material from the opposite side of the first laser beam emitting head in the superimposed direction; a second skirting roller rotatably supported by means of a second supporting member 14 on which the second laser beam emitting head is fixed and provided with a peripheral surface which protrudes more at a base material side than a base material opposing end of the secon
    Type: Application
    Filed: April 15, 2003
    Publication date: May 27, 2004
    Inventors: Hirobumi Sonoda, Kenji Okuyama, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa, Yasutomo Ichiyama, Toshiyasu Ukena
  • Publication number: 20040091387
    Abstract: The present invention relates to an aluminum alloy for rapidly cooled welding. The alloy comprises, by weight, Mg: 0.4 to 7.0%, Cu: 0.05 to 1%, at least one kind of Mn: 0.8 to 2.5%, Cr: 0.35 to 2.0% and Fe: 0.7 to 1.5% and the balance of Al and inevitable impurities.
    Type: Application
    Filed: September 5, 2003
    Publication date: May 13, 2004
    Inventors: Makoto Saga, Yasutomo Ichiyama, Toshiyasu Ukena, Hirobumi Sonoda, Junichi Ibukuro, Takanori Yahaba, Masato Takikawa