Patents by Inventor Takao Harada
Takao Harada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20100180723Abstract: A method for manufacturing molten iron includes a step of charging a carbonaceous material, a flux, and solid reduced iron obtained by thermally reducing carbon composite iron oxide agglomerates into an arc melting furnace and melting the solid reduced iron using arc heating in the melting furnace while an inert gas is blown into a molten iron layer contained in the melting furnace from a bottom blowing tuyere disposed on a bottom of the melting furnace to stir the molten iron layer, wherein the carbonaceous material is charged so that a carbonaceous material suspending slag layer in which the carbonaceous material is suspended is formed in an upper portion of a slag layer formed on the molten iron layer by slag produced when the solid reduced iron is melted into the molten iron and so that a carbonaceous material coating layer composed of only the carbonaceous material is further formed on the carbonaceous material suspending slag layer, and the molten iron and the slag stored in the melting furnace are tappType: ApplicationFiled: September 18, 2008Publication date: July 22, 2010Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Hideaki Fujimoto, Tsuyoshi Mimura, Itsuo Miyahara, Takao Harada, Masataka Tateishi, Hiroshi Sugitatsu
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Publication number: 20100175510Abstract: The present invention is directed to provide a production method for carbonaceous material-containing metal oxide briquettes, capable of ensuring sufficient strength of briquettes while using a metal oxide material containing a large amount of fine particles, such as steel mill dust. This method comprises a mixing step of mixing a metal oxide material A containing a large amount of fine particles with a carbonaceous material B in a mixer 15, to form a powdery mixture E, a compacting step of compacting the powdery mixture E using a briquette machine 17 to form compacts F, a classifying step of classifying the compacts F into an oversize fraction G and an undersize fraction H, using a sieve 18, and collecting the oversize fraction G as product briquettes, and a compact circulating step of returning a part of the compacts F to the mixer 15 or the briquette machine 17, as a recycle material.Type: ApplicationFiled: May 23, 2008Publication date: July 15, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)Inventors: Takao Harada, Hiroshi Sugitatsu
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Patent number: 7674314Abstract: Agglomerates with a carbonaceous material incorporated therein and a process for producing reduced metal using the agglomerates are provided. The agglomerates are prepared with high-VM coal, which is widely and abundantly produced and is less expensive, and they provide high strength after reduction without the need for finer metal oxide particles. The agglomerates are made of a carbonaceous material and a raw material to be reduced that contains a metal oxide, such as iron ore. The carbonaceous material used is a high-VM coal containing 35% or more by mass of volatile matter. The agglomerates are formed at a pressure of at least 2 t/cm2 so that the porosity thereof is reduced to 35% or less. The reduction in porosity is effective in promoting heat transfer inside the agglomerates in a rotary hearth furnace in a high-temperature reduction step so that the sintering of reduced metal proceeds efficiently in the overall regions of the agglomerates to produce a reduced metal having high crushing strength.Type: GrantFiled: March 9, 2004Date of Patent: March 9, 2010Assignee: Kobe Steel, Ltd.Inventors: Takao Harada, Hidetoshi Tanaka
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Publication number: 20100037728Abstract: An object of the present invention is to provide a method for reducing a chromium-containing material at a high chromium reduction degree. In the method of the present invention, a mixture of a feedstock containing chromium oxide and a carbonaceous reductant is heated and reduced by radiation heating in a moving hearth furnace. The average rate of raising the temperature of the mixture in the reduction is preferably 13.96° C./s or higher in the period from the initiation of the radiation heating of the mixture until the mixture reaches 1,114° C.Type: ApplicationFiled: August 19, 2009Publication date: February 18, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd)Inventors: Hiroshi SUGITATSU, Hidetoshi Tanaka, Takao Harada, Itsuo Miyahara, Isao Kobayashi
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Publication number: 20090294713Abstract: For stable use in a marine container, a flow rate control valve (1) is provided with a valve main body (4) having a valve chamber (2) and a valve hole (2a) in the valve chamber, a valve body (3) for opening and closing the valve hole, a can (7) protruding from the valve main body, a drive mechanism (5) provided in the can to drive the valve body in opening and closing directions, a coil mold body (6) installed to an outer peripheral portion of the can to generate electromagnetic force for the drive mechanism, a tubular portion (8) protruding downward from the coil mold body and surrounding a part of the valve main body or the can, and seal means (9, 10) for sealing a gap between an outer peripheral surface of the valve main body or the can and an inner peripheral surface of the tubular portion.Type: ApplicationFiled: April 15, 2009Publication date: December 3, 2009Applicant: FUJIKOKI CORPORATIONInventors: Takao HARADA, Masaharu ITOH, Yoshinori UCHIDA
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Patent number: 7572316Abstract: A method for manufacturing a reduced metal includes thermally reducing a metal oxide including a carbonaceous reductant disposed on a hearth moving in a reducing furnace, wherein the reducing furnace includes a plurality of primary burners for supplying fuel and primary combustion air, and a plurality of secondary combustion burners for supplying secondary combustion air; and wherein the primary combustion air and/or the secondary combustion air is oxygen-enriched air, the oxygen concentration in the primary combustion air supplied from at least one of the plurality of primary burners being controlled to be lower than the oxygen concentration in the secondary combustion air.Type: GrantFiled: January 26, 2004Date of Patent: August 11, 2009Assignee: Kobe Steel, Ltd.Inventors: Takao Harada, Hidetoshi Tanaka, Hiroshi Sugitatsu
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Publication number: 20090090216Abstract: A process for producing molten iron with a combination of a moving-hearth reducing furnace and an iron bath-type melting furnace includes a step of charging a bedding carbonaceous material having an average particle diameter of 1 to 5 mm on a hearth of the moving-hearth reducing furnace and placing carbonaceous material-containing agglomerates containing a powdery iron oxide source and a powdery carbonaceous reductant on the bedding carbonaceous material; a step of thermally reducing the carbonaceous material-containing agglomerates while moving the hearth in the moving-hearth reducing furnace to generate solid reduced iron and simultaneously thermally carbonizing the bedding carbonaceous material to generate char; a step of continuously charging the solid reduced iron and the char into the iron bath-type melting furnace from thereabove without substantial cooling; and a step of blowing oxygen-containing gas into the iron bath-type melting furnace to melt the solid reduced iron and to thereby generate moltType: ApplicationFiled: March 16, 2007Publication date: April 9, 2009Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takao Harada, Hidetoshi Tanaka, Kiminori Hajika, Tadashi Yaso, Toshiyuki Kurakake
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Publication number: 20090020716Abstract: To provide a motor-driven valve without requirement that a check valve is separately connected through piping in parallel and without a built-in check valve. A motor-driven valve 1 according to the present invention having a valve body 7 linearly moving by rotation of a rotor 15 of an electric motor and controlling a valve opening between the valve body 7 and a valve seat 6, and the motor-driven valve 1 is characterized in that: in a first valve opening range, the valve opening and flow rate of fluid have a predetermined correlation, and in a second valve opening range, flow rate more or equal to four time as much as controllable maximum flow rate in the first valve opening range can pass the valve 1.Type: ApplicationFiled: June 25, 2008Publication date: January 22, 2009Inventors: HIDEKI HOKAZONO, TAKAO HARADA
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Patent number: 7473198Abstract: A bicycle chain connecting pin comprises a pin body dimensioned to fit within an opening in a link plate of a bicycle chain, wherein the pin body has an intermediate part and first and second ends. At least one of the first and second ends has a corresponding first or second recess defining a floor that faces in a longitudinal direction of the pin away from the pin. The floor has a floor diameter of from approximately 60% to approximately 90% of an outer diameter of the intermediate part.Type: GrantFiled: April 25, 2005Date of Patent: January 6, 2009Assignee: Shimano, Inc.Inventors: Kenji Kamada, Toshinari Oishi, Shingo Numata, Takao Harada, Nobutaka Masaoka
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Patent number: 7438730Abstract: A method for producing an iron oxide pellet including the steps of adding water to a raw material mixture comprising iron oxide which serves as a primary component, a carbonaceous material in an amount sufficient for reducing the iron oxide, an organic binder in an amount sufficient for binding the iron oxide and the carbonaceous material, and an inorganic coagulant in an amount of not less than 0.05 mass % and less than 1 mass %; pelletizing the resultant mixture to thereby obtain a green pellet; and drying the green pellet until the moisture content is reduced to equal to or less than 1.0 mass %. The thus-produced iron oxide pellet is charged in a reducing furnace for reduction to thereby obtain a reduced iron pellet.Type: GrantFiled: March 20, 2006Date of Patent: October 21, 2008Assignee: Kobe Steel, Ltd.Inventors: Yasuhiko Igawa, Jun Jimbo, Hidetoshi Tanaka, Shoichi Kikuchi, Takao Harada, Osamu Tsuchiya, Shuzo Ito, Isao Kobayashi
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Publication number: 20080069763Abstract: The present invention provides a method for efficiently manufacturing a titanium oxide-containing slag from a material including titanium oxide and iron oxide, wherein a reduction of titanium dioxide is suppressed and the electric power consumption is minimized. The method includes the steps of: heating a raw material mixture including titanium oxide, iron oxide, and a carbonaceous reductant, or the raw material mixture further including a calcium oxide source, in a reducing furnace; reducing the iron oxide in the mixture to form reduced iron; feeding the resultant mixture to a heating melting furnace; heating the resultant mixture in the heating melting furnace to melt the reduced iron and separate the reduced iron from a titanium oxide-containing slag; and discharging and recovering the titanium oxide-containing slag out of the furnace.Type: ApplicationFiled: November 7, 2007Publication date: March 20, 2008Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Hidetoshi Tanaka, Itsuo Miyahara, Hiroshi Uemura, Takao Harada, Hiroshi Sugitatsu, Isao Kobayashi
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Patent number: 7340420Abstract: A system provides assistance in the delivery of industrial wastes from industrial waste-generating sites to one or more industrial waste treatment sites based on exchanged information on industrial wastes containing metal oxide. The system includes a server, terminals at the industrial waste-generating sites, and terminals at the industrial waste treatment sites. Each terminal at the industrial waste-generating site transmits the information on industrial wastes to the server. The server stores the transmitted formation into an information storage unit. The server receives the search conditions from one of the industrial waste treatment sites who require industrial wastes, search the information storage unit, and transmits the search result to the terminal at the corresponding industrial waste treatment site. The terminal at the industrial waste treatment site displays the search result.Type: GrantFiled: September 25, 2002Date of Patent: March 4, 2008Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takao Harada, Hiroshi Sugitatsu, Hidetoshi Tanaka
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Publication number: 20070295165Abstract: A bedding carbonaceous material is charged onto a hearth of a rotary hearth furnace, carbonaceous-material containing pellets containing powdery iron ore and powdery coal are placed on the bedding carbonaceous material, and the hearth is caused to pass inside the rotary hearth furnace to heat and reduce the carbonaceous-material containing pellets to solid reduced iron and to heat and dry the bedding carbonaceous material by distillation into char. Subsequently, the solid reduced iron and the char are charged into an iron-melting furnace without being substantially cooled, and an oxygen gas is blown into the iron-melting furnace to melt the solid reduced iron, thereby obtaining molten iron. At least a part of an exhaust gas from the iron-melting furnace is used as a fuel gas for the rotary hearth furnace after being cooled and having dust removed.Type: ApplicationFiled: October 26, 2005Publication date: December 27, 2007Applicant: Kabushiki Kaisha Kobe Seiko Sho ( Kobe Steel ltd.)Inventors: Hidetoshi Tanaka, Tsuyoshi Mimura, Takao Harada, Kiminori Hajika, Tadashi Yaso, Toshiyuki Kurakake
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Publication number: 20070113708Abstract: The present invention provides a process that is useful in producing ferronickel having a high Ni content at low cost with high efficiency and reproducibility even if a low-grade feedstock containing nickel oxide is used. In particular, a feedstock containing nickel oxide and iron oxide is mixed with a carbonaceous reductant, the mixture is formed into agglomerates with an agglomerator, and the agglomerates are heated and reduced in a moving hearth furnace, whereby reduced agglomerates in which the Ni metallization degree is 40% or more and the Fe metallization degree is at least 15% less than the Ni metallization degree are prepared by adjusting the retention time of the agglomerates placed in the moving hearth furnace. The reduced agglomerates, in which the Ni component has been primarily reduced as compared with the Fe component, are smelted in a smelting furnace, whereby ferronickel having a high Ni content is obtained.Type: ApplicationFiled: January 25, 2007Publication date: May 24, 2007Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel Ltd.)Inventors: Hiroshi Sugitatsu, Hidetoshi Tanaka, Takao Harada, Itsuo Miyahara, Isao Kobayashi
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Method for producing feed material for molten metal production and method for producing molten metal
Patent number: 7198658Abstract: The prevent invention provides a method for producing a feed material for molten metal production and a method for producing a molten metal capable of sufficiently carbonizing biomass and effectively using carbonized biomass as a reducing agent. In the method for producing a feed material for molten metal production, a mixture containing an iron oxide-containing material and biomass is heated in a heating furnace substantially isolated from oxygen to carbonize the biomass in the mixture and obtain a feed material for molten metal production, or the mixture is charged in a reducing furnace to reduce the iron oxide-containing material after being heated in the heating furnace. In the method for producing a molten metal, the feed material for molten metal production obtained by the method for producing a feed material for molten metal production is charged in a melting furnace to obtain a molten metal.Type: GrantFiled: October 3, 2003Date of Patent: April 3, 2007Assignee: Kobe Steel, Ltd.Inventors: Hiroshi Sugitatsu, Takao Harada, Hidetoshi Tanaka, Masaharu Kohno -
Publication number: 20060278040Abstract: Agglomerates with a carbonaceous material incorporated therein and a process for producing reduced metal using the agglomerates are provided. The agglomerates are prepared with high-VM coal, which is widely and abundantly produced and is less expensive, and they provide high strength after reduction without the need for finer metal oxide particles. The agglomerates are made of a carbonaceous material and a raw material to be reduced that contains a metal oxide, such as iron ore. The carbonaceous material used is a high-VM coal containing 35% or more by mass of volatile matter. The agglomerates are formed at a pressure of at least 2 t/cm2 so that the porosity thereof is reduced to 35% or less. The reduction in porosity is effective in promoting heat transfer inside the agglomerates in a rotary hearth furnace in a high-temperature reduction step so that the sintering of reduced metal proceeds efficiently in the overall regions of the agglomerates to produce a reduced metal having high crushing strength.Type: ApplicationFiled: March 9, 2004Publication date: December 14, 2006Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO(KOBE STEEL, LTD.)Inventors: Takao Harada, Hidetoshi Tanaka
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Patent number: D602562Type: GrantFiled: October 17, 2008Date of Patent: October 20, 2009Assignee: Fujikoki CorporationInventor: Takao Harada
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Patent number: D602563Type: GrantFiled: May 6, 2008Date of Patent: October 20, 2009Assignee: Fujikoki CorporationInventors: Masaharu Ito, Takao Harada
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Patent number: D602866Type: GrantFiled: December 30, 2008Date of Patent: October 27, 2009Assignee: Fujikoki CorporationInventor: Takao Harada
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Patent number: D610232Type: GrantFiled: October 17, 2008Date of Patent: February 16, 2010Assignee: Fujikoki CorporationInventor: Takao Harada