Patents by Inventor Takao Imagawa
Takao Imagawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150170809Abstract: The purpose of the present invention is to improve the magnetic characteristics of a sintered magnet without any additional heavy rare earth element. A sintered magnet composed of an NdFeB main phase and a grain boundary phase, wherein; the grain boundary phase contains an oxyfluoride; the concentration of fluorine in the oxyfluoride is higher than that of oxygen therein; the concentration of fluorine in the oxyfluoride decreases depthwise from the surface of the sintered magnet toward the center thereof; and the saturation magnetic flux density of the sintered magnet decreases depthwise from the surface of the sintered magnet toward the center thereof.Type: ApplicationFiled: May 30, 2012Publication date: June 18, 2015Applicant: HITACHI, LTD.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Publication number: 20150162117Abstract: The purpose of the present invention is to improve the magnetic characteristics of a sintered magnet without adding a supplementary heavy rare earth element.Type: ApplicationFiled: June 13, 2012Publication date: June 11, 2015Applicant: HITACHI, LTD.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Patent number: 8764917Abstract: A ferromagnetic compound magnet in accordance with the present invention includes a ferromagnetic compound based on a binary alloy containing R—Fe system (R is a 4f transition element or Y) or a ternary allay containing R—Fe-T system (R is a 4f transition element or Y, and T is a 3d transition element except for Fe, or Mo, Nb or W), the ferromagnetic compound being characterized by: atomic percentage of the element R to the element Fe or to the elements Fe and T is 15% or lower; an element F is incorporated into an interstitial position in a crystal lattice of the alloy. The ferromagnetic compound is expressed in a chemical formula of: R2Fe17Fx; R2(Fe,T)17Fx; R3Fe29Fy; R3(Fe,T)29Fy; RFe12Fz; or R(Fe,T)12Fz (0<x?3, 0<y?4, 0<z?1).Type: GrantFiled: November 30, 2010Date of Patent: July 1, 2014Assignee: Hitachi, Ltd.Inventors: Hiroyuki Suzuki, Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Publication number: 20130076475Abstract: A simple forming method capable of reducing an eddy current loss in a magnetic core formed by winding a foil body is provided. A magnetic core formed by folding a foil strip in the longitudinal direction thereof, winding and laminating the folded strip starting from one folded end after folding into a cylindrical body, and exciting the cylindrical body in the lateral direction of the foil strip for use.Type: ApplicationFiled: August 20, 2012Publication date: March 28, 2013Inventor: Takao IMAGAWA
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Patent number: 8303732Abstract: A rare earth magnet having a composition represented by RTB wherein R denotes a rare earth element, T a transition metal and B boron, the magnet being composed of magnet powder constituted by crystalline particles. The particles of the magnetic powder have a ratio of a short diameter being 10 ?m or more to a long diameter is 0.5 or less. An element Rm having a magnetic anisotropy higher than that of the rare earth element is contained in the surface and inside of the magnet constituted by the magnet powder in an approximately constant concentration. An oxy-fluoride and carbon are present at boundaries of the particles of the magnet powder.Type: GrantFiled: January 29, 2010Date of Patent: November 6, 2012Assignee: Hitachi, Ltd.Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro
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Patent number: 8226779Abstract: A manufacturing method of a magnetic core includes a first step of applying a treatment liquid for forming an insulating film to iron powder; a second step of heat-treating the iron powder to which the treatment liquid has been applied, at a temperature higher than 350 degrees; a third step of compacting the heat-treated iron powder to form a magnetic core; and a forth step of heat-treating the magnetic core at a temperature ranging from 600 degrees to 800 degrees.Type: GrantFiled: April 9, 2008Date of Patent: July 24, 2012Assignee: Hitachi, Ltd.Inventors: Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Hiroyuki Suzuki
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Patent number: 8222785Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.Type: GrantFiled: June 27, 2011Date of Patent: July 17, 2012Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Publication number: 20120025651Abstract: A sintered magnet according to the present invention is a sintered magnet configured from a magnetic powder grain having Nd2Fe14B as a main component, in which: fluorine, a heavy rare earth element, oxygen, and carbon are segregated in part of grain-boundary regions of said sintered magnetic powder grain; concentration of the carbon is higher than concentration of the fluorine at a grain-boundary triple junction of the grain-boundary region; and concentration of the heavy rare earth element decreases from said grain-boundary triple junction toward an inside of said magnetic powder grain.Type: ApplicationFiled: February 18, 2010Publication date: February 2, 2012Inventors: Matahiro Komuro, Yuichi Satsu, Hiroyuki Suzuki, Takao Imagawa
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Publication number: 20110254646Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.Type: ApplicationFiled: June 27, 2011Publication date: October 20, 2011Inventors: Matahiro KOMURO, Yuichi Satsu, Takao Imagawa
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Patent number: 7972450Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.Type: GrantFiled: February 19, 2010Date of Patent: July 5, 2011Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Publication number: 20110133112Abstract: A ferromagnetic compound magnet in accordance with the present invention includes a ferromagnetic compound based on a binary alloy containing R—Fe system (R is a 4f transition element or Y) or a ternary allay containing R—Fe-T system (R is a 4f transition element or Y, and T is a 3d transition element except for Fe, or Mo, Nb or W), the ferromagnetic compound being characterized by: atomic percentage of the element R to the element Fe or to the elements Fe and T is 15% or lower; an element F is incorporated into an interstitial position in a crystal lattice of the alloy. The ferromagnetic compound is expressed in a chemical formula of: R2Fe17Fx; R2(Fe,T)17Fx; R3Fe29Fy; R3(Fe,T)29Fy; RFe12Fz; or R(Fe,T)12Fz (0<x?3, 0<y?4, 0<z?1).Type: ApplicationFiled: November 30, 2010Publication date: June 9, 2011Inventors: Hiroyuki SUZUKI, Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Patent number: 7927501Abstract: A magnet comprising magnetic powder containing at least one rare earth metal element, and an oxide binder for binding the magnetic powder, wherein an inter-face distance of the binder determined by diffraction analysis is 0.25 to 2.94 nm. The disclosure also discloses a method of manufacturing a magnet comprising; compacting magnetic powder containing at least one rare earth element under pressure in a mold; impregnating the compacted magnetic powder molding with a precursor solution of an oxide material; and heat-treating the compacted magnetic molding impregnated with the precursor thereby to impart an inter-face distance determined by diffraction analysis to the binder in the compacted molding. The distance is 0.25 to 2.94 nm.Type: GrantFiled: November 20, 2007Date of Patent: April 19, 2011Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Hiroyuki Suzuki
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Patent number: 7914695Abstract: The object of the present invention is to both reduce costs and improve magnetic characteristics of rare-earth bond magnets in which magnetic material is bound with a binding agent. In order to achieve this object, magnetic characteristics of a magnet are improved by performing cold forming on rare-earth magnetic powder by itself with no resin added. Then, in order to provide strength for the magnet, a low-viscosity SiO2 precursor is infiltrated and thermoset in the magnet shaped body. As a result, it is possible to obtain a rare-earth bond magnet in which magnetic characteristics are improved and costs are reduced.Type: GrantFiled: March 12, 2007Date of Patent: March 29, 2011Assignee: Hitachi, Ltd.Inventors: Yuichi Satsu, Matahiro Komuro, Takao Imagawa, Takashi Yasuhara, Yutaka Matsunobu
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Patent number: 7880357Abstract: A sintered magnet and a rotating machine equipped therewith are disclosed, which include: crystal grains of a ferromagnetic material consisting mainly of iron, and a fluoride compound or an oxyfluoride compound, containing at least one element selected from the group consisting of an alkali metal element, an alkaline earth metal element, and a rare earth element, the fluoride compound or the oxyfluoride compound being formed inside some of the crystal grains or in a part of a grain boundary part. The oxyfluoride compound or the fluoride compound contains carbon, and a grain boundary width of the ferromagnetic material is smaller than a grain boundary width of the ferromagnetic material in which the fluoride compound or the oxyfluoride compound is formed.Type: GrantFiled: August 18, 2009Date of Patent: February 1, 2011Assignee: Hitachi, Ltd.Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Takashi Yasuhara, Yutaka Matsunobu
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Patent number: 7847555Abstract: A magnet which includes ferromagnetic powder to be mainly a mother phase containing iron or cobalt. The ferromagnetic powder is provided with a high-resistance layer which has a resistance higher than or equal to ten times as high as a resistance of the mother phase and a Vickers hardness lower than a Vickers hardness of the mother phase. The high-resistance layer is being formed partially or entirely on the surface of the ferromagnetic powder.Type: GrantFiled: March 18, 2008Date of Patent: December 7, 2010Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi
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Patent number: 7816820Abstract: A compacted magnetic core with a high resistance, which comprises compacted magnetic powder of an iron powder or an alloy powder containing iron as a main ingredient and a layer of a rare earth metal fluoride or an alkaline earth metal fluoride on the surface of the powder, wherein the rare earth metal fluoride or the alkaline earth metal fluoride contains fluorine-depleted crystal lattice at a rate of 10% or less.Type: GrantFiled: October 26, 2007Date of Patent: October 19, 2010Assignee: Hitachi, Ltd.Inventors: Takao Imagawa, Yuichi Satsu, Matahiro Komuro
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Patent number: 7806991Abstract: A lamellar high resistance layer having resistivity ten times or higher than that of a mother phase containing iron or cobalt is formed and an oxygen content is controlled to 10 to 10000 ppm so that the reliability and residual magnetic flux density are increased.Type: GrantFiled: December 20, 2006Date of Patent: October 5, 2010Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi, Yuzo Kozono
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Publication number: 20100194509Abstract: A rare earth magnet having a composition represented by RTB wherein R denotes a rare earth element, T a transition metal and B boron, the magnet being composed of magnet powder constituted by crystalline particles. The particles of the magnetic powder have a ratio of a short diameter being 10 ?m or more to a long diameter is 0.5 or less. An element Rm having a magnetic anisotropy higher than that of the rare earth element is contained in the surface and inside of the magnet constituted by the magnet powder in an approximately constant concentration. An oxy-fluoride and carbon are present at boundaries of the particles of the magnet powder.Type: ApplicationFiled: January 29, 2010Publication date: August 5, 2010Inventors: Hiroyuki SUZUKI, Takao Imagawa, Yuichi Satsu, Matahiro Komuro
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Publication number: 20100141367Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.Type: ApplicationFiled: February 19, 2010Publication date: June 10, 2010Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
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Patent number: 7696662Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.Type: GrantFiled: August 14, 2007Date of Patent: April 13, 2010Assignee: Hitachi, Ltd.Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa