Patents by Inventor Takao Imagawa

Takao Imagawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150170809
    Abstract: The purpose of the present invention is to improve the magnetic characteristics of a sintered magnet without any additional heavy rare earth element. A sintered magnet composed of an NdFeB main phase and a grain boundary phase, wherein; the grain boundary phase contains an oxyfluoride; the concentration of fluorine in the oxyfluoride is higher than that of oxygen therein; the concentration of fluorine in the oxyfluoride decreases depthwise from the surface of the sintered magnet toward the center thereof; and the saturation magnetic flux density of the sintered magnet decreases depthwise from the surface of the sintered magnet toward the center thereof.
    Type: Application
    Filed: May 30, 2012
    Publication date: June 18, 2015
    Applicant: HITACHI, LTD.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Publication number: 20150162117
    Abstract: The purpose of the present invention is to improve the magnetic characteristics of a sintered magnet without adding a supplementary heavy rare earth element.
    Type: Application
    Filed: June 13, 2012
    Publication date: June 11, 2015
    Applicant: HITACHI, LTD.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Patent number: 8764917
    Abstract: A ferromagnetic compound magnet in accordance with the present invention includes a ferromagnetic compound based on a binary alloy containing R—Fe system (R is a 4f transition element or Y) or a ternary allay containing R—Fe-T system (R is a 4f transition element or Y, and T is a 3d transition element except for Fe, or Mo, Nb or W), the ferromagnetic compound being characterized by: atomic percentage of the element R to the element Fe or to the elements Fe and T is 15% or lower; an element F is incorporated into an interstitial position in a crystal lattice of the alloy. The ferromagnetic compound is expressed in a chemical formula of: R2Fe17Fx; R2(Fe,T)17Fx; R3Fe29Fy; R3(Fe,T)29Fy; RFe12Fz; or R(Fe,T)12Fz (0<x?3, 0<y?4, 0<z?1).
    Type: Grant
    Filed: November 30, 2010
    Date of Patent: July 1, 2014
    Assignee: Hitachi, Ltd.
    Inventors: Hiroyuki Suzuki, Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Publication number: 20130076475
    Abstract: A simple forming method capable of reducing an eddy current loss in a magnetic core formed by winding a foil body is provided. A magnetic core formed by folding a foil strip in the longitudinal direction thereof, winding and laminating the folded strip starting from one folded end after folding into a cylindrical body, and exciting the cylindrical body in the lateral direction of the foil strip for use.
    Type: Application
    Filed: August 20, 2012
    Publication date: March 28, 2013
    Inventor: Takao IMAGAWA
  • Patent number: 8303732
    Abstract: A rare earth magnet having a composition represented by RTB wherein R denotes a rare earth element, T a transition metal and B boron, the magnet being composed of magnet powder constituted by crystalline particles. The particles of the magnetic powder have a ratio of a short diameter being 10 ?m or more to a long diameter is 0.5 or less. An element Rm having a magnetic anisotropy higher than that of the rare earth element is contained in the surface and inside of the magnet constituted by the magnet powder in an approximately constant concentration. An oxy-fluoride and carbon are present at boundaries of the particles of the magnet powder.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: November 6, 2012
    Assignee: Hitachi, Ltd.
    Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro
  • Patent number: 8226779
    Abstract: A manufacturing method of a magnetic core includes a first step of applying a treatment liquid for forming an insulating film to iron powder; a second step of heat-treating the iron powder to which the treatment liquid has been applied, at a temperature higher than 350 degrees; a third step of compacting the heat-treated iron powder to form a magnetic core; and a forth step of heat-treating the magnetic core at a temperature ranging from 600 degrees to 800 degrees.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: July 24, 2012
    Assignee: Hitachi, Ltd.
    Inventors: Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Hiroyuki Suzuki
  • Patent number: 8222785
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: July 17, 2012
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Publication number: 20120025651
    Abstract: A sintered magnet according to the present invention is a sintered magnet configured from a magnetic powder grain having Nd2Fe14B as a main component, in which: fluorine, a heavy rare earth element, oxygen, and carbon are segregated in part of grain-boundary regions of said sintered magnetic powder grain; concentration of the carbon is higher than concentration of the fluorine at a grain-boundary triple junction of the grain-boundary region; and concentration of the heavy rare earth element decreases from said grain-boundary triple junction toward an inside of said magnetic powder grain.
    Type: Application
    Filed: February 18, 2010
    Publication date: February 2, 2012
    Inventors: Matahiro Komuro, Yuichi Satsu, Hiroyuki Suzuki, Takao Imagawa
  • Publication number: 20110254646
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Application
    Filed: June 27, 2011
    Publication date: October 20, 2011
    Inventors: Matahiro KOMURO, Yuichi Satsu, Takao Imagawa
  • Patent number: 7972450
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: July 5, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Publication number: 20110133112
    Abstract: A ferromagnetic compound magnet in accordance with the present invention includes a ferromagnetic compound based on a binary alloy containing R—Fe system (R is a 4f transition element or Y) or a ternary allay containing R—Fe-T system (R is a 4f transition element or Y, and T is a 3d transition element except for Fe, or Mo, Nb or W), the ferromagnetic compound being characterized by: atomic percentage of the element R to the element Fe or to the elements Fe and T is 15% or lower; an element F is incorporated into an interstitial position in a crystal lattice of the alloy. The ferromagnetic compound is expressed in a chemical formula of: R2Fe17Fx; R2(Fe,T)17Fx; R3Fe29Fy; R3(Fe,T)29Fy; RFe12Fz; or R(Fe,T)12Fz (0<x?3, 0<y?4, 0<z?1).
    Type: Application
    Filed: November 30, 2010
    Publication date: June 9, 2011
    Inventors: Hiroyuki SUZUKI, Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Patent number: 7927501
    Abstract: A magnet comprising magnetic powder containing at least one rare earth metal element, and an oxide binder for binding the magnetic powder, wherein an inter-face distance of the binder determined by diffraction analysis is 0.25 to 2.94 nm. The disclosure also discloses a method of manufacturing a magnet comprising; compacting magnetic powder containing at least one rare earth element under pressure in a mold; impregnating the compacted magnetic powder molding with a precursor solution of an oxide material; and heat-treating the compacted magnetic molding impregnated with the precursor thereby to impart an inter-face distance determined by diffraction analysis to the binder in the compacted molding. The distance is 0.25 to 2.94 nm.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: April 19, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Hiroyuki Suzuki
  • Patent number: 7914695
    Abstract: The object of the present invention is to both reduce costs and improve magnetic characteristics of rare-earth bond magnets in which magnetic material is bound with a binding agent. In order to achieve this object, magnetic characteristics of a magnet are improved by performing cold forming on rare-earth magnetic powder by itself with no resin added. Then, in order to provide strength for the magnet, a low-viscosity SiO2 precursor is infiltrated and thermoset in the magnet shaped body. As a result, it is possible to obtain a rare-earth bond magnet in which magnetic characteristics are improved and costs are reduced.
    Type: Grant
    Filed: March 12, 2007
    Date of Patent: March 29, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Yuichi Satsu, Matahiro Komuro, Takao Imagawa, Takashi Yasuhara, Yutaka Matsunobu
  • Patent number: 7880357
    Abstract: A sintered magnet and a rotating machine equipped therewith are disclosed, which include: crystal grains of a ferromagnetic material consisting mainly of iron, and a fluoride compound or an oxyfluoride compound, containing at least one element selected from the group consisting of an alkali metal element, an alkaline earth metal element, and a rare earth element, the fluoride compound or the oxyfluoride compound being formed inside some of the crystal grains or in a part of a grain boundary part. The oxyfluoride compound or the fluoride compound contains carbon, and a grain boundary width of the ferromagnetic material is smaller than a grain boundary width of the ferromagnetic material in which the fluoride compound or the oxyfluoride compound is formed.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: February 1, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Takashi Yasuhara, Yutaka Matsunobu
  • Patent number: 7847555
    Abstract: A magnet which includes ferromagnetic powder to be mainly a mother phase containing iron or cobalt. The ferromagnetic powder is provided with a high-resistance layer which has a resistance higher than or equal to ten times as high as a resistance of the mother phase and a Vickers hardness lower than a Vickers hardness of the mother phase. The high-resistance layer is being formed partially or entirely on the surface of the ferromagnetic powder.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: December 7, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi
  • Patent number: 7816820
    Abstract: A compacted magnetic core with a high resistance, which comprises compacted magnetic powder of an iron powder or an alloy powder containing iron as a main ingredient and a layer of a rare earth metal fluoride or an alkaline earth metal fluoride on the surface of the powder, wherein the rare earth metal fluoride or the alkaline earth metal fluoride contains fluorine-depleted crystal lattice at a rate of 10% or less.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: October 19, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Takao Imagawa, Yuichi Satsu, Matahiro Komuro
  • Patent number: 7806991
    Abstract: A lamellar high resistance layer having resistivity ten times or higher than that of a mother phase containing iron or cobalt is formed and an oxygen content is controlled to 10 to 10000 ppm so that the reliability and residual magnetic flux density are increased.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: October 5, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi, Yuzo Kozono
  • Publication number: 20100194509
    Abstract: A rare earth magnet having a composition represented by RTB wherein R denotes a rare earth element, T a transition metal and B boron, the magnet being composed of magnet powder constituted by crystalline particles. The particles of the magnetic powder have a ratio of a short diameter being 10 ?m or more to a long diameter is 0.5 or less. An element Rm having a magnetic anisotropy higher than that of the rare earth element is contained in the surface and inside of the magnet constituted by the magnet powder in an approximately constant concentration. An oxy-fluoride and carbon are present at boundaries of the particles of the magnet powder.
    Type: Application
    Filed: January 29, 2010
    Publication date: August 5, 2010
    Inventors: Hiroyuki SUZUKI, Takao Imagawa, Yuichi Satsu, Matahiro Komuro
  • Publication number: 20100141367
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Application
    Filed: February 19, 2010
    Publication date: June 10, 2010
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa
  • Patent number: 7696662
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Grant
    Filed: August 14, 2007
    Date of Patent: April 13, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa