Patents by Inventor Takao Katagiri
Takao Katagiri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11982000Abstract: A coated cutting tool including a substrate and a coating layer formed on the substrate, wherein the coating layer has an alternately laminated structure of a first layer and a second layer, the first layer contains a compound having a composition represented by (AlaTi1-a)N (0.80?a?0.95), the second layer contains a compound having a composition represented by (AlbMcTi1-b-c)N (M represents at least one of Si or B, 0.80?b?0.95, and 0<c?0.20), a and b satisfy |a?b|?0.05, and an average thickness of the alternately laminated structure is 1.0 ?m or more and 10.0 ?m or less.Type: GrantFiled: October 28, 2022Date of Patent: May 14, 2024Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Publication number: 20240017330Abstract: A coated cutting tool including a substrate and a coating layer formed on the substrate, wherein the coating layer comprises an alternately laminated structure of a first layer and a second layer, the first layer contains a compound having a composition represented by (AlaMbTi1-a-b)N (M represents at least one of a Nb element and a Ta element, and 0.75?a?0.90 and 0.00<b?0.20 are satisfied), the second layer contains a compound having a composition represented by (AlcMdTi1-c-d)N (M represents at least one of a Nb element and a Ta element, and 0.75?c?0.90 and 0.00?d?0.20 are satisfied), at least one of a and c is 0.80 or more, and the average thickness of the alternately laminated structure is 0.5 ?m or more and 5.0 ?m or less.Type: ApplicationFiled: May 3, 2023Publication date: January 18, 2024Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20230311215Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a long tool life. The coated cutting tool include a substrate and a coating layer formed on the substrate, wherein the coating layer has an alternately laminated structure of a first layer and a second layer, the first layer contains a compound having a composition represented by (AlaMbTi1-a-b, wherein M represents at least one of a Mo element and a W element, and 0.75?a?0.90 and 0.00<b?0.20 are satisfied, the second layer contains a compound having a composition represented by (AlcMdTi1-c-d)N, wherein M represents at least one of a Mo element and a W element, and 0.75?c?0.90 and 0.00?d?0.20 are satisfied, the compound contained in the second layer being different from the compound contained in the first layer, at least one of a and c is 0.80 or more and, and an average thickness of the alternately laminated structure is 0.5 ?m or more and 5.0 ?m or less.Type: ApplicationFiled: February 27, 2023Publication date: October 5, 2023Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20230203668Abstract: A coated cutting tool including a substrate and a coating layer formed on the substrate, wherein the coating layer has an alternately laminated structure of a first layer and a second layer, the first layer contains a compound having a composition represented by (AlaTi1-a)N (0.80 ? a ? 0.95), the second layer contains a compound having a composition represented by (AlbMcTi1-b-c)N (M represents at least one of Si or B, 0.80 ? b ? 0.95, and 0 < c ? 0.20), a and b satisfy |a-b| ? 0.05, and an average thickness of the alternately laminated structure is 1.0 µm or more and 10.0 µm or less.Type: ApplicationFiled: October 28, 2022Publication date: June 29, 2023Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20230026334Abstract: A coated cutting tool includes a substrate and a coating layer formed on the substrate, wherein the coating layer comprises a compound layer containing a compound having a composition represented by (AlxCryTi1?x?y)N (in the formula (1), x represents an atomic ratio of an Al element to a total of the Al element, a Cr element and a Ti element and satisfies 0.70?x?0.95, and y represents an atomic ratio of a Cr element to a total of an Al element, the Cr element and a Ti element and satisfies 0.04?y?0.21, and 1?x?y>0); a ratio (Cr/Ti) of the Cr element and the Ti element in the compound layer is 1.0 or more and 2.5 or less; and an average thickness of the compound layer is 2.0 ?m or more and 10.0 ?m or less.Type: ApplicationFiled: June 8, 2022Publication date: January 26, 2023Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Patent number: 11548074Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a prolonged tool life. The coated cutting tool includes a substrate and a coating layer formed on the substrate. The coating layer includes a first layer containing Ti(Cx1N1-x1) and a second layer containing (Ti1-y1Aly1)N, particles in the first layer have an average particle size of 5 nm or more and less than 100 nm, 1.0?I(111)/I(200)?20.0 in the first layer, the first layer has an average thickness of 5 nm or more and 1.0 ?m or less, 0.1?I(111)/I(200)?1.0 in the second layer, particles in the second layer have an average particle size of more than 100 nm and 300 nm or less, and the second layer has an average thickness of 5 nm or more and 2.0 ?m or less.Type: GrantFiled: March 23, 2021Date of Patent: January 10, 2023Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Patent number: 11471950Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a long tool life. The coated cutting tool includes a substrate, and a coating layer formed on a surface of the substrate. The coating layer has a laminated structure in which a first layer and a second layer are alternately laminated for one or more layers. The first layer is a compound layer having a composition represented by Ti(CxN1-x). The second layer is a compound layer having a composition represented by (TiyAl1-y)N. The laminated structure includes first to third laminated structures in this order from a substrate side to a surface side of the coating layer. An average thickness per layer of each of the first layer and the second layer in the first to third laminated structures is in a specific range. An average thickness of the first to third laminated structures is in a specific range.Type: GrantFiled: June 15, 2021Date of Patent: October 18, 2022Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Publication number: 20220241872Abstract: A drill in which: a chip discharge groove is formed in an outer periphery of an edge portion serving as a leading end side portion of a drill body; and a cutting edge is formed in an intersecting edge between a rake surface of a leading end side region and a leading end flank of the edge portion, the drill comprising a margin portion, a shoulder portion and a web thinning portion, wherein: the cutting edge comprises, in order from a rotation center, a first cutting edge portion, a second cutting edge portion, a shoulder cutting edge portion, and a margin cutting edge portion; the honing width gradually decreases from the boundary P1 toward the position P2; and the conditions represented by expression (1): honing width of second cutting edge portion?R1 and expression (2): 2.0<R1/R2<5.0 are satisfied.Type: ApplicationFiled: December 21, 2021Publication date: August 4, 2022Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20220040768Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a long tool life. The coated cutting tool includes a substrate, and a coating layer formed on a surface of the substrate. The coating layer has a laminated structure in which a first layer and a second layer are alternately laminated for one or more layers. The first layer is a compound layer having a composition represented by Ti(CxN1-x). The second layer is a compound layer having a composition represented by (TiyAl1-y)N. The laminated structure includes first to third laminated structures in this order from a substrate side to a surface side of the coating layer. An average thickness per layer of each of the first layer and the second layer in the first to third laminated structures is in a specific range. An average thickness of the first to third laminated structures is in a specific range.Type: ApplicationFiled: June 15, 2021Publication date: February 10, 2022Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20210362245Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a prolonged tool life. The coated cutting tool includes a substrate and a coating layer formed on the substrate. The coating layer includes a first layer containing Ti(Cx1N1-x1) and a second layer containing (Ti1-y1Aly1)N, particles in the first layer have an average particle size of 5 nm or more and less than 100 nm, 1.0?I(111)/I(200)?20.0 in the first layer, the first layer has an average thickness of 5 nm or more and 1.0 ?m or less, 0.1?I(111)/I(200)?1.0 in the second layer, particles in the second layer have an average particle size of more than 100 nm and 300 nm or less, and the second layer has an average thickness of 5 nm or more and 2.0 ?m or less.Type: ApplicationFiled: March 23, 2021Publication date: November 25, 2021Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Patent number: 11015239Abstract: A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer includes a first composite nitride layer containing a compound having a composition represented by (AlxCr1-x)N, and a second composite nitride layer containing a compound having a composition represented by (AlyCr1-y)N; an average particle size of particles which constitute of the first composite nitride layer is less than 100 nm; the second composite nitride layer comprises a cubic crystal system, and a ratio I(111)/I(200) of a peak intensity I(111) for a (111) plane to a peak intensity I(200) for a (200) plane in the second composite nitride layer is 1.0 or more; an average particle size of particles which constitute of the second composite nitride layer is 100 nm or more; and a residual stress of the second composite nitride layer is from ?10.0 GPa or higher to ?2.0 GPa or lower.Type: GrantFiled: September 9, 2019Date of Patent: May 25, 2021Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Patent number: 10850333Abstract: A drill including: a chip discharge groove formed in an outer periphery of an edge portion serving as a leading end side portion of a drill body; and a cutting edge formed in an intersecting edge between a rake surface of a leading end side region and a leading end flank of the edge portion. The drill having a margin portion, a shoulder portion and a web thinning portion. The cutting edge includes, in order from a rotation center, first cutting edge, second cutting edge, shoulder cutting edge, and margin cutting edge portions. Honing widths of the second cutting edge, the margin cutting edge, and the shoulder cutting edge portions satisfy a relation represented by expression (1), as follows: honing width of the shoulder cutting edge portion>honing width of the margin cutting edge portion?honing width of the second cutting edge portion.Type: GrantFiled: May 23, 2019Date of Patent: December 1, 2020Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Patent number: 10786851Abstract: A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer has an alternating laminate structure of an alternating laminate of: a first composite nitride layer containing a compound having a composition represented by formula (1) below: (Al1-xCrx)N??(1) ?(wherein x denotes an atomic ratio of the Cr element based on a total of the Al element and the Cr element and satisfies 0.10?x?0.50); and a second composite nitride layer containing a compound having a composition represented by formula (2) below: (Ti1-ySiy)N??(2) ?(wherein y denotes an atomic ratio of the Si element based on a total of the Ti element and the Si element and satisfies 0.00<y<1.Type: GrantFiled: July 26, 2018Date of Patent: September 29, 2020Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Publication number: 20200080187Abstract: A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer includes a first composite nitride layer containing a compound having a composition represented by (AlxCr1-x)N, and a second composite nitride layer containing a compound having a composition represented by (AlyCr1-y)N; an average particle size of particles which constitute of the first composite nitride layer is less than 100 nm; the second composite nitride layer comprises a cubic crystal system, and a ratio I(111)/I(200) of a peak intensity I(111) for a (111) plane to a peak intensity I(200) for a (200) plane in the second composite nitride layer is 1.0 or more; an average particle size of particles which constitute of the second composite nitride layer is 100 nm or more; and a residual stress of the second composite nitride layer is from ?10.0 GPa or higher to ?2.0 GPa or lower.Type: ApplicationFiled: September 9, 2019Publication date: March 12, 2020Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Patent number: 10583494Abstract: A coated drill includes a substrate; a coating layer formed on the substrate, and a chisel edge portion and a margin portion. An alternating laminate structure of a first composite nitride layer including a compound having a composition represented by the formula (Al1-xCrx)N, where x satisfies 0.10?x?0.60 and a second composite nitride layer including a compound having a composition represented by the formula (Ti1-ySiy)N, where, y satisfies 0.05?y?0.30 are in the chisel edge portion and the margin portion. An atomic ratio of the Cr element based on the total of the Al element and the Cr element in the first composite nitride layer is greater in the chisel edge portion than in the margin portion.Type: GrantFiled: September 14, 2018Date of Patent: March 10, 2020Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Publication number: 20190375029Abstract: A drill including: a chip discharge groove formed in an outer periphery of an edge portion serving as a leading end side portion of a drill body; and a cutting edge formed in an intersecting edge between a rake surface of a leading end side region and a leading end flank of the edge portion. The drill having a margin portion, a shoulder portion and a web thinning portion. The cutting edge includes, in order from a rotation center, first cutting edge, second cutting edge, shoulder cutting edge, and margin cutting edge portions. Honing widths of the second cutting edge, the margin cutting edge, and the shoulder cutting edge portions satisfy a relation represented by expression (1), as follows: honing width of the shoulder cutting edge portion>honing width of the margin cutting edge portion?honing width of the second cutting edge portion.Type: ApplicationFiled: May 23, 2019Publication date: December 12, 2019Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20190084052Abstract: A coated drill comprising: a substrate; and a coating layer formed on the substrate, wherein the coated drill has a chisel edge portion and a margin portion; the coating layer in the chisel edge portion and the margin portion has an alternating laminate structure of an alternating laminate of: a first composite nitride layer including a compound having a composition represented by formula (1) below: (Al1-xCrx)N??(1) (in the formula, x denotes an atomic ratio of the Cr element based on the total of the Al element and the Cr element and satisfies 0.10?x?0.60); and a second composite nitride layer including a compound having a composition represented by formula (2) below: (Ti1-ySiy)N??(2) (in the formula, y denotes an atomic ratio of the Si element based on the total of the Ti element and the Si element and satisfies 0.05?y?0.Type: ApplicationFiled: September 14, 2018Publication date: March 21, 2019Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20190030614Abstract: A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer has an alternating laminate structure of an alternating laminate of: a first composite nitride layer containing a compound having a composition represented by formula (1) below: (Al1-xCrx)N??(1) (wherein x denotes an atomic ratio of the Cr element based on a total of the Al element and the Cr element and satisfies 0.10?x?0.50); and a second composite nitride layer containing a compound having a composition represented by formula (2) below: (Ti1-ySiy)N??(2) (wherein y denotes an atomic ratio of the Si element based on a total of the Ti element and the Si element and satisfies 0.00<y<1.Type: ApplicationFiled: July 26, 2018Publication date: January 31, 2019Applicant: TUNGALOY CORPORATIONInventor: Takao KATAGIRI
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Publication number: 20130069270Abstract: A granulating method is a method in which powder containing a water-soluble component is granulated. In the disclosed granulating method, a dispersion element, wherein fine water droplets are dispersed in superheated steam, is expelled from a nozzle, and thus the dispersion element and powder in a flowing state come into contact with one another. It is preferable that the mass ratio of superheated steam contained in the dispersion element, as a mass ratio found from the theoretical flow amount of superheated steam expelled from the nozzle, and the actual flow amount of water supplied to the nozzle, be set in a range of 20-70 mass %.Type: ApplicationFiled: May 24, 2010Publication date: March 21, 2013Applicants: POKKA CORPORATION, INCORPORATED ADMINISTRATIVE AGENCY NATIONAL AGRICUInventors: Itaru Sotome, Seiichiro Isobe, Takao Katagiri, Takashi Inoue, Hironobu Mano, Joju Niida, Hirokazu Takeuchi, TAkeshi Itou, Yuichiro Mizoguchi
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Publication number: 20020003576Abstract: A video camera apparatus includes a video encoding section which performs intra- or inter-frame encoding for a video signal input from a solid state image sensor, a recording section which records the video signal compression-encoded by the video encoding section as a video file on a recording medium, and a control section which executes a first motion video shooting and recording mode for obtaining a video file including the compression-encoded video signal to be transmitted in real time to a partner destination via a network, and controls the video encoding section to match the bit rate of the encoded signal obtained by the video encoding section with the communication speed of the network used to transmit the video file when the first motion video shooting and recording mode is selected.Type: ApplicationFiled: June 4, 2001Publication date: January 10, 2002Inventors: Kazuo Konishi, Masafumi Umeda, Takao Katagiri, Kazuhiro Takashima, Masao Iwasaki, Toshihiro Morohoshi, Tomiyoshi Fukumoto, Fuminori Yamazaki