Patents by Inventor Takao Kuroiwa
Takao Kuroiwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8622709Abstract: A wind turbine blade using a core member that is light and low-cost while maintaining strength and a wind power generator using the same are provided. A wind turbine blade (9) is formed of a fiber-reinforced plastic skin (13). The skin (13) or a main beam (15) uses a core member (39) formed integrally of fiber layers (55) arranged so as to intersect in plan view and each penetrate in the thickness direction to constitute flow paths for resin and plastic foam members (57) filling spaces between the fiber layers (55), in such a manner that the fiber layers (55) are impregnated with the resin.Type: GrantFiled: June 5, 2008Date of Patent: January 7, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventor: Takao Kuroiwa
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Patent number: 8556590Abstract: A wind-turbine rotor blade has an outer skin member formed of fiber-reinforced plastic, shear webs, and trailing-edge sandwich members disposed closer to a trailing edge than the shear webs are. The outer skin member at the dorsal side located closer to the trailing edge than a trailing-edge end of the trailing-edge sandwich member located at the dorsal side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the dorsal side is coupled, via a reinforcing member, with the outer skin member at the ventral side located closer to the trailing edge than the trailing-edge end of the trailing-edge sandwich member located at the ventral side or a vicinity of the trailing-edge end of the trailing-edge sandwich member located at the ventral side.Type: GrantFiled: December 25, 2009Date of Patent: October 15, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu
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Patent number: 8475135Abstract: A wind turbine blade is provided with an outer skin layer formed of fiber-reinforced plastic, and a plurality of main structural members formed of fiber-reinforced plastic integrally with the outer skin layer to extend in a blade length direction. The main structural members include a plurality of main dorsal structural members positioned on a dorsal side of the wind turbine blade, and a plurality of main ventral structural members positioned on a ventral side of the wind turbine blade.Type: GrantFiled: September 25, 2011Date of Patent: July 2, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takao Kuroiwa, Toshiyuki Hirano, Nobuyasu Nakamura
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Publication number: 20130149154Abstract: A wind turbine blade having a lightning protection function includes an outer shell, a spar arranged in a space inside the outer shell, a spar cap which is formed by a carbon-fiber plastic laminated member disposed on a blade root side and a glass-fiber plastic laminated member disposed on a blade tip side that are connected together, the spar cap supporting the spar to the outer shell, and a lightning protection unit. The lightning protection unit includes a receptor for receiving lightning which is provided in the outer shell on a side where the glass-fiber plastic laminated member is arranged, a down conductor which directs lightning current received by the receptor into the ground or the water, and a conductive metal member which covers the outer shell on a side where the carbon fiber plastic laminated member is arranged.Type: ApplicationFiled: February 15, 2012Publication date: June 13, 2013Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Takao KUROIWA, Hideyasu FUJIOKA
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Publication number: 20130129511Abstract: An object is to provide a wind turbine and an apparatus and method for detecting damage to a wind-turbine-blade skin, which can reduce the workload of workers who are in charge of inspection for damage to a wind-turbine-blade skin. Provided is an apparatus for detecting damage to a wind-turbine-blade skin that detects damage to the skin of a wind turbine blade having a hollow structure, the apparatus including a pressure sensor that measures the internal pressure of the wind turbine blade; and a nacelle-side control unit that detects damage based on the pressure measured by the pressure sensor.Type: ApplicationFiled: January 24, 2012Publication date: May 23, 2013Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Hiroyuki KAYAMA, Takao KUROIWA, Eiji KATO, Nobuyasu NAKAMURA, Tetsuya SAKIMURA
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Patent number: 8376713Abstract: Provided is a wind turbine rotor blade that can secure a sufficient strength in a coupling portion without significant increase in weight even though a blade is increased in size because beams, which are main strength members of the separated blades, are coupled to each other by metallic coupling members.Type: GrantFiled: August 12, 2011Date of Patent: February 19, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Nozomu Kawasetsu, Kentaro Shindo, Takao Kuroiwa, Shinichi Hori
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Publication number: 20120186730Abstract: Provided are a reinforcement fabric laminating apparatus and a method for the same in which wrinkles that occur when a sheet-like reinforcement fabric is laminated on a curved or bent mold can be prevented, the workload can be reduced, and the operating efficiency can be improved. A reinforcement fabric laminating apparatus including a sheet feeding unit that feeds out a reinforcement fabric to be laminated on a mold and a pressure contact unit that pressure-contacts the reinforcement fabric onto the mold, wherein the pressure contact unit has a narrower width than the reinforcement fabric, and the sheet feeding unit supplies the reinforcement fabric while applying tension between the sheet feeding unit and the pressure contact unit.Type: ApplicationFiled: December 24, 2010Publication date: July 26, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kentaro Shindo, Nozomu Kawasetsu, Takao Kuroiwa, Hirokazu Yamasaki
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Publication number: 20120141282Abstract: An object is to improve the buckling strength with respect to a load in the edge direction, to bring the safety factor for the buckling strength closer to the safety factor for the material strength, and to achieve a further reduction in weight. A wind-turbine rotor blade (5) has an outer skin member (11) formed of fiber-reinforced plastic, shear webs (15), and trailing-edge sandwich members (14) disposed closer to a trailing edge (18) than the shear webs (15) are.Type: ApplicationFiled: December 25, 2009Publication date: June 7, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu
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Patent number: 8172542Abstract: A wind turbine blade includes a laminated structure having an outer shell (1) having a shape of the blade, an upwind-side reinforcing section (4a) which reinforces a upwind-side part of the blade in the outer shell 1 and a downwind-side reinforcing section 4b which reinforces a downwind-side part of the blade in the outer shell 1. The outer shell 1 includes a first multidirectional material, a first unidirectional reinforcing material 12 and another multidirectional material 11 which are layered. The upwind-side reinforcing section 4a includes another unidirectional reinforcing material 12 provided between the first unidirectional reinforcing material 12 and another multidirectional material 11. The downwind-side reinforcing section 4b includes yet another unidirectional reinforcing material provided between the unidirectional reinforcing material 12 and the multidirectional material 11.Type: GrantFiled: February 15, 2011Date of Patent: May 8, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Toshiyuki Hirano, Kouji Esaki, Takao Kuroiwa
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Publication number: 20120100002Abstract: Provided is a wind turbine rotor blade that can secure a sufficient strength in a coupling portion without significant increase in weight even though a blade is increased in size because beams, which are main strength members of the separated blades, are coupled to each other by metallic coupling members.Type: ApplicationFiled: August 12, 2011Publication date: April 26, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Nozomu KAWASETSU, Kentaro SHINDO, Takao KUROIWA, Shinichi HORI
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Publication number: 20120093656Abstract: A wind turbine blade having a spar cap disposed between layers constituting an outer skin or disposed on an inner side of the outer skin and a method of manufacturing the wind turbine blade are provided, wherein in manufacture of the wind turbine blade, generation of manufacturing defects, such as misalignment and wrinkles in fabrics, can be suppressed and the time required for repairing the defects as well as for laminating the layers can be reduced. In the method of manufacturing the wind turbine blade having the spar cap as a main structural member of the blade disposed between the layers constituting the outer skin or disposed on the inner side of the outer skin, the spar cap is formed as a separate piece from the outer skin, and the spar cap, dry fiber fabrics for the layers constituting the outer skin, and a sandwich core member are collectively impregnated with resin under a vacuum process.Type: ApplicationFiled: July 9, 2009Publication date: April 19, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kouji Esaki, Takao Kuroiwa, Nozomu Kawasetsu, Kentaro Shindo, Toru Matsuo
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Patent number: 8133031Abstract: The present invention proposes a lightning protection device of a windmill blade, comprising a tip receptor assembly having receptors which are mounted, in particular to, the tip end part of the blade where the blade profile becomes smaller, and having a simple structure so as to be readily assembled, and an intermediate receptor assembly having a receptor which is set at the outer surface of the blade so as to exhibit an effective countermeasure against increasing of the air pressure in the blade upon a lightning striking upon the blade, a lightening current being discharged to the ground from the receptors through connection equipment such as lead wires laid through the inside of the blade the windmill body and bypass brushes, characterized in that a base plate made of an electrically conductive material and connected thereto with the lead wires is embedded in the blade, and the receptors are secured and supported to the base plate, being exposed at the outer surface of the blade.Type: GrantFiled: December 19, 2006Date of Patent: March 13, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Shinji Arinaga, Masaaki Shibata, Nobuyasu Nakamura, Takatoshi Matsushita, Kazuhisa Tsutsumi, Takao Kuroiwa, Toshiyuki Hirano, Kai Karikomi
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Publication number: 20120051892Abstract: There is provided a designing method of a wind turbine rotor which includes a rotor head, a bearing provided on the rotor head and a wind turbine blade attached to the bearing. The wind turbine rotor designing method includes: providing operation environment data indicative of an operation environment of a wind turbine generator including the wind turbine rotor and design data of the wind turbine blade; calculating a position of a center of mass of the wind turbine blade in each position in a lengthwise direction of the wind turbine blade in the operation environment from the operation environment data and the design data; and calculating an evaluation value which is a value depending on an integral value obtained by integrating a product of the calculated position of the center of mass of the blade and a mass per unit length at each position in a lengthwise direction of the wind turbine blade from a blade root portion of the wind turbine blade to a blade tip end of the same.Type: ApplicationFiled: November 30, 2010Publication date: March 1, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Hideyasu FUJIOKA, Akihiro NAKAMURA, Takao KUROIWA, Yoshiyuki HAYASHI, Yoshihiko HAYASHI
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Publication number: 20120014804Abstract: A wind turbine blade is provided with an outer skin layer formed of fiber-reinforced plastic, and a plurality of main structural members formed of fiber-reinforced plastic integrally with the outer skin layer to extend in a blade length direction. The main structural members include a plurality of main dorsal structural members positioned on a dorsal side of the wind turbine blade, and a plurality of main ventral structural members positioned on a ventral side of the wind turbine blade.Type: ApplicationFiled: September 25, 2011Publication date: January 19, 2012Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Takao KUROIWA, Toshiyuki HIRANO, Nobuyasu NAKAMURA
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Patent number: 8043067Abstract: A wind turbine blade is provided with an outer skin layer formed of fiber-reinforced plastic, and a plurality of main structural members formed of fiber-reinforced plastic integrally with the outer skin layer to extend in a blade length direction. The main structural members include a plurality of main dorsal structural members positioned on a dorsal side of the wind turbine blade, and a plurality of main ventral structural members positioned on a ventral side of the wind turbine blade.Type: GrantFiled: October 2, 2008Date of Patent: October 25, 2011Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Takao Kuroiwa, Toshiyuki Hirano, Nobuyasu Nakamura
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Publication number: 20110182742Abstract: A wind turbine blade includes a laminated structure having an outer shell (1) having a shape of the blade, an upwind-side reinforcing section (4a) which reinforces a upwind-side part of the blade in the outer shell 1 and a downwind-side reinforcing section 4b which reinforces a downwind-side part of the blade in the outer shell 1. The outer shell 1 includes a first multidirectional material, a first unidirectional reinforcing material 12 and another multidirectional material 11 which are layered. The upwind-side reinforcing section 4a includes another unidirectional reinforcing material 12 provided between the first unidirectional reinforcing material 12 and another multidirectional material 11. The downwind-side reinforcing section 4b includes yet another unidirectional reinforcing material provided between the unidirectional reinforcing material 12 and the multidirectional material 11.Type: ApplicationFiled: February 15, 2011Publication date: July 28, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Toshiyuki HIRANO, Kouji ESAKI, Takao KUROIWA
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Publication number: 20110171038Abstract: A wind turbine rotor blade includes an outer skin material formed of fiber-reinforced plastic, main strength materials (super cap materials) disposed on inner surfaces of a back side and a front side of the outer skin material, and crossbeam materials (sheer webs) disposed between the main strength materials, wherein the main strength material is formed by stacking, one on top of another, reinforced fiber sheets having constant widths in a longitudinal direction.Type: ApplicationFiled: March 24, 2011Publication date: July 14, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kouji ESAKI, Takao KUROIWA, Nozomu KAWASETSU
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Publication number: 20110084496Abstract: A wind turbine blade using a core member that is light and low-cost while maintaining strength and a wind power generator using the same are provided. A wind turbine blade (9) is formed of a fiber-reinforced plastic skin (13). The skin (13) or a main beam (15) uses a core member (39) formed integrally of fiber layers (55) arranged so as to intersect in plan view and each penetrate in the thickness direction to constitute flow paths for resin and plastic foam members (57) filling spaces between the fiber layers (55), in such a manner that the fiber layers (55) are impregnated with the resin.Type: ApplicationFiled: June 5, 2008Publication date: April 14, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventor: Takao Kuroiwa
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Publication number: 20110052403Abstract: A wind-turbine blade that prevents foreign matter from entering the inside thereof during transportation and that can be efficiently assembled in good condition is provided. A wind-turbine blade includes a skin that forms a long and hollow shape, and a main spar that extends in the longitudinal direction and reinforces the skin from the inside thereof. The main spar is divided into a blade-root-side main spar and a blade-tip-side main spar in the longitudinal direction; the blade-root-side main spar and the blade-tip-side main spar have connection sections that are connected to each other; the skin is divided into a connection-section skin, located at a position corresponding to the connection sections, a blade-root-side skin, and a blade-tip-side skin; and openings formed in the blade-root-side skin and the blade-tip-side skin are blocked off by blanking plates.Type: ApplicationFiled: August 26, 2009Publication date: March 3, 2011Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Nozomu Kawasetsu, Kouji Esaki, Takao Kuroiwa, Shinichi Hori
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Publication number: 20090169392Abstract: A wind turbine blade is provided with an outer skin layer formed of fiber-reinforced plastic, and a plurality of main structural members formed of fiber-reinforced plastic integrally with the outer skin layer to extend in a blade length direction. The main structural members include a plurality of main dorsal structural members positioned on a dorsal side of the wind turbine blade, and a plurality of main ventral structural members positioned on a ventral side of the wind turbine blade.Type: ApplicationFiled: October 2, 2008Publication date: July 2, 2009Applicant: MITSUBISHI HEAVY INDUSTRIES LTD.Inventors: Takao KUROIWA, Toshiyuki Hirano, Nobuyasu Nakamura