Patents by Inventor Takao Miyatani
Takao Miyatani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 5988307Abstract: A clutch motor 30 that includes a rotatable outer rotor 32 and a rotatable inner rotor 34 and is driven to carry out power operation or regenerative operation is attached to an output shaft of an engine 50. The output of the clutch motor 30 is transmitted to front wheels 26 and 28 via a drive shaft 22A. An assist motor 40 is directly linked with a drive shaft 22B that transmits power to rear wheels 27 and 29. Slip rotation in the clutch motor 30 enables part of the energy of the engine 50 to be regenerated. The assist motor 40 is driven with at least part of the regenerated energy or energy stored in a battery 94. This structure allows torques to be output to the two different shafts and thereby realizes four-wheel-drive. In accordance with another possible structure, the assist motor 40 regenerates electric power, while the clutch motor 30 carries out over-drive operation.Type: GrantFiled: February 27, 1997Date of Patent: November 23, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Masanao Shiomi, Takao Miyatani, Yasutomo Kawabata, Ryouji Mizutani, Shigeru Matsuhashi, Shoichi Sasaki, Shigetaka Nagamatsu, Kyomi Shimada, Hidetsugu Hamada
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Patent number: 5942862Abstract: A power output apparatus (20) of the present invention includes a clutch motor (30), an assist motor (40), an engine (50), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). Auxiliary machinery driven by the rotation of a crankshaft (56), such as a cooling pump (104) and a P/S pump (106), are connected directly or via a belt (102) to a crankshaft (56B) of the engine (50). When the assist motor (40) rotates a drive shaft (22) only with electric power stored in a battery (94) under the non-operating condition of the engine (50), the clutch motor (30) applies a torque of rotational motion TST to the crankshaft (56) to rotate the crankshaft (56) at a predetermined revolving speed. This structure allows the crankshaft (56) to be rotated even when the engine (50) is at a stop, thereby supplying the required power to drive the auxiliary machinery.Type: GrantFiled: April 23, 1996Date of Patent: August 24, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata
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Patent number: 5920160Abstract: A power output apparatus (20) of the present invention includes an engine (50), a clutch motor (30) connecting with a crankshaft (56) of the engine (50), an assist motor (40) connecting with a drive shaft (22), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). In order to attain stable driving of the engine (50) at a target engine torque and a target engine speed, the engine (50) is feedback controlled with the torque of the clutch motor (30). In the feedback control, a range of scatter of the revolving speed of the crankshaft (56) (that is, a variation in rotation or pulsating torque) due to the pulsating power output from the engine (50) is set as a dead zone. The torque of the clutch motor (30) is accordingly not varied with the variation in rotation of the crankshaft 56 (pulsating torque). This structure effectively prevents the variation in rotation (pulsating torque) from being transmitted to the drive shaft (22).Type: GrantFiled: April 23, 1996Date of Patent: July 6, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata
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Patent number: 5909094Abstract: A power output apparatus (20) of the invention includes an engine (50), a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). In response to an engine stop signal to stop operation of the engine (50), the controller (80) successively lowers a torque command value of the clutch motor (30) and a target engine torque and a target engine speed of the engine (50) to make the engine (50) kept at an idle. The assist motor (40) is controlled to use power stored in a battery (94) and make up for a decrease in torque output to a drive shaft (22) accompanied by the decrease in torque command value of the clutch motor (30). When the engine (50) falls in the idling state, supply of fuel into the engine (50) is stopped to terminate operation of the engine (50). In this state, the drive shaft (22) is driven and operated only by the torque of the assist motor (40), which is generated by the power stored in the battery (94).Type: GrantFiled: April 22, 1996Date of Patent: June 1, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Masatoshi Uchida
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Patent number: 5905346Abstract: A power output apparatus (20) of the present invention includes a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). The clutch motor (30) includes an outer rotor (32) linked with a crankshaft (56) of a gasoline engine (50) and an inner rotor (34) connecting with a drive shaft (22). The assist motor (40) includes a rotor (42) connecting with the drive shaft (22). A control CPU (90) of the controller (80) controls a first driving circuit (91) to make the clutch motor (30) carry out power operation, so that the drive shaft (22) is rotated at a revolving speed higher than that of the crankshaft (56). The control CPU (90) also controls a second driving circuit (92) to make the assist motor (40) carry out regenerative operation. The electric power regenerated by the assist motor (40) is supplied to the clutch motor (30) to cover the electric power consumed by the clutch motor (30).Type: GrantFiled: April 26, 1996Date of Patent: May 18, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Ryouji Mizutani, Ryuji Toh
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Patent number: 5903113Abstract: A power output apparatus (20) of the present invention includes a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). The clutch motor (30) includes an outer rotor (32) linked with a crankshaft (56) of a gasoline engine (50) and an inner rotor (34) connecting with a drive shaft (22). The assist motor (40) includes a rotor (42) connecting with the drive shaft (22). A control CPU (90) of the controller (80) controls a first driving circuit (91) to enable the clutch motor (30) to carry out the regenerative operation. The clutch motor (30) accordingly regenerates energy corresponding to a slip between the outer rotor (32) and the inner rotor (34) as electric power.Type: GrantFiled: April 26, 1996Date of Patent: May 11, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Ryouji Mizutani, Tetsuya Miura
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Patent number: 5903112Abstract: A power output apparatus (20) of the present invention includes a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). The clutch motor (30) includes an outer rotor (32) linked with a crankshaft (56) of a gasoline engine (50) and an inner rotor (34) connecting with a drive shaft (22). The assist motor (40) includes a rotor (42) connecting with the drive shaft (22). When the residual capacity of a battery (94) is less than an allowable minimum value, a control CPU (90) of the controller (80) controls a first driving circuit (91) to enable the clutch motor (30) to carry out the power operation and apply a first torque to the drive shaft (22) in the direction of rotation of the drive shaft (22).Type: GrantFiled: April 26, 1996Date of Patent: May 11, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Akihiko Kanamori
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Patent number: 5873801Abstract: A power output apparatus (20) includes an engine (50), a clutch motor (30) connecting with a crankshaft (56), an assist motor (40) connecting with a drive shaft (22), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). When an electrical angle of the rotors in the clutch motor (30) is equal to .pi./2, a constant current is made to flow through three-phase coils (36) of the clutch motor (30) in order to enable a torque equal to or greater than a maximum torque ripple of the engine (50) to be applied from the clutch motor (30) to a drive shaft (22) and the crankshaft (56). This locks up an outer rotor (32) and an inner rotor (34) of the clutch motor (30). This structure enables the torque and rotation of the engine (50) to be directly transmitted to the drive shaft (22) at a high efficiency.Type: GrantFiled: April 29, 1996Date of Patent: February 23, 1999Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshiaki Taga, Eiji Yamada, Takao Miyatani, Yasutomo Kawabata
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Patent number: 5844342Abstract: A power output apparatus 20 includes an engine 50, a clutch motor 30 having rotors 31 and 33 respectively linked with a crankshaft 56 and a drive shaft 22, an assist motor 40 attached to a rotor-rotating shaft 38, a first clutch 45 for connecting and disconnecting the rotor-rotating shaft 38 to and from the crankshaft 56, a second clutch 46 for connecting and disconnecting the rotor-rotating shaft 38 to and from the drive shaft 22, and a controller 80 for controlling the motors 30 and 40. The controller 80 operates the clutches 45 and 46 according to the states of the engine 50 and the drive shaft 22 and changes the connection of the rotor-rotating shaft 38, so as to enable power output from the engine 50 to be efficiently converted by the motors 30 and 40 and output to the drive shaft 22.Type: GrantFiled: July 1, 1997Date of Patent: December 1, 1998Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takao Miyatani, Yasutomo Kawabata, Shigetaka Nagamatsu, Eiji Yamada, Tetsuya Miura, Akihiko Kanamori, Shigeru Matsuhashi, Yutaka Taga, Ryuji Toh, Satoshi Koide, Hiroaki Urano, Norihiko Akao, Shinji Kogure, Yoshiaki Taga, deceased, Shigeo Taga, heir, Takiko Taga, heiress
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Patent number: 5814909Abstract: Electric motor coils are electrically connected to a power device in an inverter. A conductor for supplying a drive current to the motor coils includes a heat radiating area or other heat radiating member in the wiring path. Thus, the heat from the electric motor is radiated from the conductor in the wiring path. The power device and other components of the inverter can be prevented from being thermally damaged or degraded by the heat transmitted from the motor coils to the inverter through the conductor having higher heat conductivity.Type: GrantFiled: June 19, 1995Date of Patent: September 29, 1998Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata
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Patent number: 5804934Abstract: A power output apparatus (20) of the present invention includes a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). The clutch motor (30) includes an outer rotor (32) linked with a crankshaft (56) of a gasoline engine (50) and an inner rotor (34) connecting with a drive shaft (22). The assist motor (40) includes a rotor (42) connecting with the drive shaft (22). An electric current flowing through three-phase coils (36) in the clutch motor (30) enables the outer rotor (32) to be coupled with the inner rotor (34) with a certain slip. Electrical energy corresponding to the certain slip is recovered as an electric power via a first driving circuit (91). The assist motor (40) is controlled with the electric power via a second driving circuit (92) so as to apply a torque to the drive shaft (22).Type: GrantFiled: May 10, 1996Date of Patent: September 8, 1998Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Ryouji Mizutani, Yoshiaki Taga
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Patent number: 5789877Abstract: A power transmitting apparatus (20) attached to a crankshaft (56) of an engine (50) includes a clutch motor (30), an assist motor (40), and a controller (80) for controlling the clutch motor (30) and the assist motor (40). When detecting an ignition switch in a starter position, the controller (80) makes a constant current flow through three-phase coils (44) of the assist motor (40) to fix a drive shaft (22) and makes a current flow through three-phase coils (36) of the clutch motor (30) to enable the clutch motor (30) to apply a starter torque TST to the crankshaft (56). This results in cranking the crankshaft (56). Concurrently with the cranking process, fuel injection into the engine (50) and spark ignition are controlled to start the engine (50).Type: GrantFiled: April 22, 1996Date of Patent: August 4, 1998Assignee: Toyota Jidosha Kabushiki KaishaInventors: Eiji Yamada, Takao Miyatani, Yasutomo Kawabata, Ryouji Mizutani, Akihiko Kanamori
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Drive assembly having electric motor and differential gear device disposed within rotor of the motor
Patent number: 5759128Abstract: A drive assembly including an electric motor, and a differential gear device which is integrally incorporated within a rotor of the electric motor and which has a gear case rotated with the rotor and a pair of output shafts that are disposed coaxially with the rotor and rotated by rotation of the gear case with the rotor, wherein the gear case of the differential gear device is supported by a housing of the electric motor through bearings interposed therebetween.Type: GrantFiled: September 4, 1996Date of Patent: June 2, 1998Assignee: Toyota Jidosha Kabushiki KaishaInventors: Ryoji Mizutani, Takao Miyatani, Tetsuya Sugimoto -
Patent number: 5438647Abstract: A robot apparatus is provided for supplying parts to a work conveyor line and assemblying the parts to a work conveyed along the conveyor line. The robot apparatus has a plurality of manipulators and a manipulator support for supporting the manipulators so that each manipulator is movable in a direction perpendicular to the work conveyor line and so that the manipulators protrude from the manipulator support in directions opposite to one another. The movable support of the manipulators enlarges the area accessible to the manipulators in the direction perpendicular to the conveyor line, and the opposite protrusion of the manipulators prevents interference of the manipulators.Type: GrantFiled: October 19, 1994Date of Patent: August 1, 1995Assignee: Toyota Jidosha Kabushiki KaishaInventors: Shigetaka Nagamatsu, Takao Miyatani, Yisiaki Sugiura
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Patent number: 4945685Abstract: A honing apparatus for honing a cylindrical surface of a workpiece, including a honing head supporting honing stones, a first drive device having an electrically operated bidirectional actuator for effecting a relative reciprocating movement between the honing head and the workpiece in an axial direction of the cylindrical surface, a second drive device for effecting a relative rotating movement between the honing head and the workpiece, a diameter measuring device for measuring a diameter of the cylindrical surface of the workpiece, and a reciprocation control device connected to the diameter measuring device and the electrically operated actuator. The control device is adapted to operate based on a measurement of the diameter by the diameter measuring device, to determine at least one of a range of the relative reciprocating movement, and a speed distribution of the relative reciprocating movement over a range of the relative reciprocating movement.Type: GrantFiled: September 16, 1988Date of Patent: August 7, 1990Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshimi Kajitani, Michiaki Ohta, Takao Miyatani
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Patent number: 4945231Abstract: In the compound rotary encoder of this invention, an absolute signal representing the upper m bits of a rotation angle signal, and an icreametal signal used for detecting the lower bits of the rotation angle signal are detected to obtain more detailed rotation angle information. Moreover, the rotation angle obtained by counting the increamental signal closely matches that obtained from the absolute signal, assuring the detection of the rotation angle with high resolution and precision. Since a rotating disk has only m bits of absolute code pattern, the rotary encoder can be small. This permits the absolute code pattern to have greater diametrical width so that a large output of the absolute signal can be stably obtained. On the other hand, the number of rotations can be obtained by counting and compensating a standard position signals. Since the rotary disk has the patterns both for detecting the standard position signal and for detecting the rotation angle, this too allows the rotary encoder to be small.Type: GrantFiled: June 1, 1989Date of Patent: July 31, 1990Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hideshi Ohya, Takao Miyatani, Keiji Kawamura, Yasutomo Kawabata
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Patent number: 4800640Abstract: An automated assembly system comprising a pair of spaced supporting frames on which a corresponding pair of guide rails extend transversely in a direction perpendicular to the direction of conveyance of a workpiece. Two movable arm units, each having tool heads movably mounted thereon, are supported on the spaced frames. A feed unit is mounted on each of the support frames for moving independently a corresponding one of the two movable arm units along the guide rails in a direction perpendicular to the direction of conveyance of the workpiece.Type: GrantFiled: March 11, 1987Date of Patent: January 31, 1989Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Miyazaki, Takao Miyatani, Akira Ishizaki, Shinpei Abe
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Patent number: 4787141Abstract: An automatic assembly apparatus for fastening a part to a workpiece includes a pair of T-shaped legs, each having a horizontal guide thereon, mounted on a base in alignment with and spaced from each other in the direction of the path of the workpiece while the horizontal guide on each of the T-shaped legs extends at right angles to and intersects the path of the workpiece. A horizontal orthogonal coordinate type robot is mounted on the horizontal guides to move in the direction of the path of the workpiece while being simultaneously movable at right angles to and intersecting the path of the workpiece. A conveyor jig is mounted on each of the vertical structures between the base and the T-shaped legs.Type: GrantFiled: June 19, 1987Date of Patent: November 29, 1988Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Miyazaki, Takao Miyatani, Akira Ishizaki