Abstract: An additive manufacturing device includes: an inner light beam radiation device of radiating an inner light beam; an outer light beam radiation device of radiating an outer light beam; and a control device. when a molten pool is irradiated with the outer light beam, the control device controls a power density of the outer light beam representing an output per unit area such that a cooling rate of the molten pool representing a temperature drop per unit time is 540° C./s or less at a freezing point of a carbide binder included in the molten pool, the molten pool being formed by irradiating a material including a hard material and a carbide binder with the inner light beam to melt the material. According to the present disclosure, the additive manufacturing device can prevent cracking and additively manufacture a high-quality shaped object with a simple configuration.

Abstract: There is provided an electrode manufacturing apparatus configured to manufacture an electrode in which an active material layer is formed on at least one surface of a metal foil, the electrode manufacturing apparatus including: a press unit configured to press, by a function surface of a press roller, the metal foil on which the active material layer is formed. The press unit includes the press roller having: a base material; and the functional surface that is formed on an outer circumferential surface of the base material and that is formed with a fine structure imparting a liquid repellency.

Abstract: An additive manufacturing device that forms a shaped object on a base by using one material of a powdery material and a linear material includes an additive material supply unit, a light irradiation unit, and a control unit that controls supply of the one material, irradiation with a light beam, and relative movement of the light beam. The light irradiation unit includes a central light beam irradiation part and an outer-side light beam irradiation part. The control unit separately controls an output condition of the central light beam irradiation part and an output condition of the outer-side light beam irradiation part, and the control unit increases a peak in a distribution shape of power density of the central light beam to be larger than a peak in a distribution shape of power density of the outer-side light beam to form the shaped object.

Abstract: There is provided an additive manufacturing device including a control device of controlling a relative posture of a heat retaining light beam irradiation device to a melting light beam irradiation device, in a state where a heat retaining light irradiation range of a heat retaining light beam larger than a melting light irradiation range of a melting light beam is overlapped with the melting light irradiation range, and such that a size of the heat retaining light irradiation range is changeable with respect to a size of the melting light irradiation range.

Abstract: An additive manufacturing device includes: an inner light beam radiation device of radiating an inner light beam; an outer light beam radiation device of radiating an outer light beam; and a control device. when a molten pool is irradiated with the outer light beam, the control device controls a power density of the outer light beam representing an output per unit area such that a cooling rate of the molten pool representing a temperature drop per unit time is 540° C./s or less at a freezing point of a carbide binder included in the molten pool, the molten pool being formed by irradiating a material including a hard material and a carbide binder with the inner light beam to melt the material. According to the present disclosure, the additive manufacturing device can prevent cracking and additively manufacture a high-quality shaped object with a simple configuration.

Abstract: A quality estimation device for an additive product includes an imaging device configured to illuminate a region including a molding surface during manufacturing of the additive product and image the region, when manufacturing the additive product at a molding position by irradiating with a light beam and a material powder melting and solidifying, a luminance acquisition unit acquires a luminance obtained by quantifying a brightness of a light reflected by at least the molding surface of the region in an image in which the imaging device images the region, and a molding density estimation unit estimates a molding density indicating a density of the material powder in a solidified state after melting based on the luminance of the molding surface acquired by the luminance acquisition unit. The material powder is supplied to the molding position.

Abstract: A quality estimation device for an additive product includes an imaging device configured to illuminate a region including a molding surface during manufacturing of the additive product and image the region, when manufacturing the additive product at a molding position by irradiating with a light beam and a material powder melting and solidifying, a luminance acquisition unit acquires a luminance obtained by quantifying a brightness of a light reflected by at least the molding surface of the region in an image in which the imaging device images the region, and a molding density estimation unit estimates a molding density indicating a density of the material powder in a solidified state after melting based on the luminance of the molding surface acquired by the luminance acquisition unit. The material powder is supplied to the molding position.

Abstract: A bonding method includes: an oxide-film forming step, on an irradiated surface, an oxide film having a film thickness corresponding to a first output and an irradiation time of an oxide-film-forming laser beam; a first reflected-laser-beam detection step of detecting a second output; a first absorptance computing step of computing a first absorptance for the oxide-film-forming laser beam; laser-beam switching step of switching the oxide-film-forming laser beam radiated onto the irradiated surface to a heat-bonding laser beam; and a heat bonding step of heating a first bonding surface until the temperature thereof reaches a predetermined bonding temperature, and bonding the first bonding surface to a second bonding surface.

Abstract: An additive manufacturing learning model generation apparatus is applied to a method for manufacturing a shaped article by radiating a light beam onto layered metal powder and heating the metal powder. The additive manufacturing learning model generation apparatus generates a learning model for determining a manufacturing condition or for estimating a shaped article status through machine learning that uses the manufacturing condition and the shaped article status as learning data. The shaped article status is related to the shaped article when the light beam is radiated or after the light beam is radiated.

Abstract: An additive manufacturing apparatus includes heating devices configured to heat layered metal powder composed of an alloy tool steel to a temperature equal to or higher than 150° C. and lower than a melting point, and a light beam radiation device configured to radiate a light beam onto the metal powder heated to the temperature equal to or higher than 150° C. and lower than the melting point by the heating devices to melt the metal powder and form a shaped article. The light beam is radiated in a range narrower than a heating range of the heating devices.

Abstract: To provide an additive manufacturing apparatus of a shaped article capable of suppressing evaporation of metal and scattering of spatters. An additive manufacturing apparatus of the shaped article includes a temporary heating device heating metal powder arranged in layers at a temperature equal to or lower than a fusing point of the metal powder to allow the metal powder to be diffusion bonded and a main heating device heating the metal powder at a temperature equal to or higher than the fusing point of the metal powder by irradiating the diffusion-bonded metal powder with a light beam to thereby form a shaped article. The temporary heating device heats a range wider than an irradiation range with the light beam by the main heating device.

Abstract: An additively shaped article manufacturing method includes: a first step of feeding a plurality of base material particles and a plurality of microparticles both constituting metal powder to an irradiation area of a shaping optical beam; and a second step of applying the shaping optical beam to the microparticles and respective irradiated surfaces that are respective surfaces of the base material particles on a side to be irradiated with the shaping optical beam. The microparticles are formed of a metal identical in type to the base material particles and have an average volume smaller than the average volume of the base material particles. The microparticles fed to the irradiation area at the first step are arranged to be in contact with the respective irradiated surfaces of the base material particles.

Abstract: A heating method includes an oxide film forming step and a heating step. The thickness of an oxide film is set in a first range that includes a first maximal thickness and a second maximal thickness and that is smaller than a second minimal thickness in the relationship with the laser absorption having a periodic profile. The first maximal thickness corresponds to a first maximal value a of the laser absorption. The second maximal thickness corresponds to a second maximal value of the laser absorption. The second minimal thickness corresponds to a second minimal value of the laser absorption, namely the minimal value of the laser absorption that appears between the second maximal value and a third maximal value, or the maximal value of the laser absorption that appears subsequent to the second maximal value.

Abstract: A bonding method includes: an oxide-film forming step, on an irradiated surface, an oxide film having a film thickness corresponding to a first output and an irradiation time of an oxide-film-forming laser beam; a first reflected-laser-beam detection step of detecting a second output; a first absorptance computing step of computing a first absorptance for the oxide-film-forming laser beam; laser-beam switching step of switching the oxide-film-forming laser beam radiated onto the irradiated surface to a heat-bonding laser beam; and a heat bonding step of heating a first bonding surface until the temperature thereof reaches a predetermined bonding temperature, and bonding the first bonding surface to a second bonding surface.

Abstract: A manufacturing apparatus additively shapes an article by sintering or melting and then solidifying a metal powder through irradiation of a shaping optical beam. The manufacturing apparatus includes: a chamber; a metal powder feeding device that feeds the metal powder to an irradiation area; a shaping optical beam irradiation device that applies the shaping optical beam to the metal powder in the irradiation area; an absorptance enhancement assisting unit that performs a predetermined absorptance enhancement assisting treatment on the metal powder; and a shaping unit that, following implementation of the absorptance enhancement assisting treatment, performs a shaping treatment of additively shaping the article by applying the shaping optical beam and thus heating the metal powder to sinter or melt and then solidify.

Abstract: A heating method includes an oxide film forming step and a heating step. The thickness of an oxide film is set in a first range that includes a first maximal thickness and a second maximal thickness and that is smaller than a second minimal thickness in the relationship with the laser absorption having a periodic profile. The first maximal thickness corresponds to a first maximal value a of the laser absorption. The second maximal thickness corresponds to a second maximal value of the laser absorption. The second minimal thickness corresponds to a second minimal value of the laser absorption, namely the minimal value of the laser absorption that appears between the second maximal value and a third maximal value, or the maximal value of the laser absorption that appears subsequent to the second maximal value.

Abstract: A magnetic path forming member is formed by heating a radially intermediate portion of a workpiece made of a magnetic material to melt the radially intermediate portion from one axial face of the workpiece to the other axial face of the workpiece to form a keyhole, and disposing an alloy element in a molten pool around the keyhole to demagnetize a melted portion.

Abstract: At least part of each bridge portion is heated and molten to form a keyhole, and a nonmagnetic element is disposed around the keyhole. Thus, even when the width of the bridge portion in the radial direction is increased, the bridge portion is demagnetized. Therefore, leakage flux in the bridge portion is reduced, and the output power of a motor is increased. Moreover, by increasing the width of the bridge portion in the radial direction, the strength of the bridge portion is increased, and breakage of the bridge portion due to a centrifugal force at high-speed rotation of a rotor is prevented.

Abstract: A magnetic path forming member is formed by heating a radially intermediate portion of a workpiece made of a magnetic material to melt the radially intermediate portion from one axial face of the workpiece to the other axial face of the workpiece to form a keyhole, and disposing an alloy element in a molten pool around the keyhole to demagnetize a melted portion.

Abstract: A combined processing machine has a workpiece processing unit that is operable to move within a X-Z plane defined by an X-axis preset in a predetermined direction and a Z-axis perpendicular to the X-axis, a heat treatment tool to apply a heat treatment to a workpiece, and a tool mounting unit that is adapted to attach at least one of a shaping tool to shape the workpiece and a finishing tool to finish the workpiece to the workpiece processing unit. The heat treatment tool has a light focusing head to focus a light supplied through a light guiding portion from a laser oscillator on the workpiece.