Patents by Inventor Takayuki Katsunuma

Takayuki Katsunuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150294841
    Abstract: Provided is a plasma etching method of etching OCOC film in which HTO films and carbon films are alternately laminated by plasma of mixed gas containing first CF-based gas or second CF-based gas and oxygen gas using a silicon film formed on OCOC film as a mask. The etching of OCOC film includes a first etching process of etching a region spanning from the top surface to the middle of OCOC film by plasma of mixed gas containing first CF-based gas having a predetermined ratio of content of carbon to content of fluorine and oxygen gas and a second etching process of etching a region spanning from the middle of OCOC film to the lowest layer by plasma of mixed gas containing second CF-based gas having a ratio of content of carbon to content of fluorine, which is higher than the predetermined ratio of first CF-based gas, and oxygen gas.
    Type: Application
    Filed: March 20, 2015
    Publication date: October 15, 2015
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki KATSUNUMA
  • Patent number: 9147580
    Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.
    Type: Grant
    Filed: April 1, 2013
    Date of Patent: September 29, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa, Jin Kudo
  • Publication number: 20150265763
    Abstract: Provided is a liquid delivering pump which can determine whether the pump is suitable for use, while in a standby state, and thus, the pump can be efficiently managed and utilized. A liquid delivering pump which delivers a drug to the inside of a living body includes a storage unit that stores a drug library, a starting state switching unit that switches a starting state of the liquid delivering pump between a liquid deliverable state and a standby state, and a display unit that displays various types of information related to the liquid delivering pump. The display unit displays specification information which specifies the drug library stored in the storage unit, while in the standby state.
    Type: Application
    Filed: March 19, 2015
    Publication date: September 24, 2015
    Inventor: Takayuki KATSUNUMA
  • Publication number: 20150243522
    Abstract: An etching method can etch a region formed of silicon oxide. The etching method includes an exposing process (process (a)) of exposing a target object including the region formed of the silicon oxide to plasma of a processing gas containing a fluorocarbon gas, etching the region, and forming a deposit containing fluorocarbon on the region; and an etching process (process (b)) of etching the region with a radical of the fluorocarbon contained in the deposit. Further, in the method, the process (a) and the process (b) are alternately repeated.
    Type: Application
    Filed: February 19, 2015
    Publication date: August 27, 2015
    Inventors: Keiji Kitagaito, Takayuki Katsunuma, Masanobu Honda
  • Patent number: 9087676
    Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: July 21, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
  • Publication number: 20150187588
    Abstract: A plasma etching method for etching a substrate includes an adjustment step adjusting a concentration distribution of active species contained in plasma. The adjustment step adjusts a supply rate of an etching gas according to whether a supply region on a substrate to which the etching gas is supplied corresponds to a region where an effect of diffusion of the supplied etching gas is greater than an effect of flow of the supplied etching gas or a region where the effect of flow of the supplied etching gas is greater than the effect of diffusion of the supplied etching gas.
    Type: Application
    Filed: February 6, 2015
    Publication date: July 2, 2015
    Inventors: Kazuhiro KUBOTA, Masanobu HONDA, Takayuki KATSUNUMA
  • Patent number: 9048178
    Abstract: A plasma etching method is provided for etching a substrate corresponding to an etching object within an etching apparatus that includes a supply condition adjustment unit for adjusting a supply condition for supplying etching gas to the substrate, a temperature adjustment unit for adjusting a temperature of the substrate placed on a stage along a radial direction, and a plasma generating unit for generating plasma within a space between the supply condition adjustment unit and the stage. The plasma etching method includes a control step in which the temperature adjustment unit controls the temperature of the substrate to be uniform within a substrate plane of the substrate, and an adjustment step in which the supply condition adjustment unit adjusts a concentration distribution of active species contained in the plasma generated by the plasma generation unit within the space above the substrate.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: June 2, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuhiro Kubota, Masanobu Honda, Takayuki Katsunuma
  • Publication number: 20140273486
    Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.
    Type: Application
    Filed: October 25, 2012
    Publication date: September 18, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
  • Publication number: 20140234992
    Abstract: A plasma etching method is provided for etching a substrate corresponding to an etching object within an etching apparatus that includes a supply condition adjustment unit for adjusting a supply condition for supplying etching gas to the substrate, a temperature adjustment unit for adjusting a temperature of the substrate placed on a stage along a radial direction, and a plasma generating unit for generating plasma within a space between the supply condition adjustment unit and the stage. The plasma etching method includes a control step in which the temperature adjustment unit controls the temperature of the substrate to be uniform within a substrate plane of the substrate, and an adjustment step in which the supply condition adjustment unit adjusts a concentration distribution of active species contained in the plasma generated by the plasma generation unit within the space above the substrate.
    Type: Application
    Filed: September 25, 2012
    Publication date: August 21, 2014
    Applicant: Tokyo Electron Limited
    Inventors: Kazuhiro Kubota, Masanobu Honda, Takayuki Katsunuma
  • Publication number: 20140197135
    Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.
    Type: Application
    Filed: January 14, 2014
    Publication date: July 17, 2014
    Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
  • Patent number: 8735299
    Abstract: There is provided a semiconductor device manufacturing method for forming a step-shaped structure in a substrate by etching the substrate having thereon a multilayer film and a photoresist film on the multilayer film and serving as an etching mask. The multilayer film is formed by alternately layering a first film having a first permittivity and a second film having a second permittivity different from the first permittivity. The method includes a first process for plasma-etching the first film by using the photoresist film as a mask; a second process for exposing the photoresist film to hydrogen-containing plasma; a third process for trimming the photoresist film; and a fourth process for etching the second film by using the trimmed photoresist film and the plasma-etched first film as a mask. The step-shaped structure is formed in the multilayer film by repeatedly performing the first process to the fourth process in this sequence.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: May 27, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Seiichi Watanabe, Manabu Sato, Kazuki Narishige, Takanori Sato, Takayuki Katsunuma
  • Patent number: 8703002
    Abstract: A plasma processing apparatus includes a first radio frequency (RF) power supply unit for applying a first RF power for generating a plasma from a processing gas to at least one of a first and a second electrode which are disposed facing each other in an evacuable processing chamber. The first RF power supply unit is controlled by a control unit so that a first phase at which the first RF power has a first amplitude for generating a plasma and a second phase at which the first RF power has a second amplitude for generating substantially no plasma are alternately repeated at predetermined intervals.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: April 22, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Tatsuo Matsudo, Shinji Himori, Noriaki Imai, Takeshi Ohse, Jun Abe, Takayuki Katsunuma
  • Publication number: 20130267094
    Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.
    Type: Application
    Filed: April 1, 2013
    Publication date: October 10, 2013
    Applicant: Tokyo Electron Limited
    Inventors: Takayuki KATSUNUMA, Masanobu HONDA, Hironobu ICHIKAWA, Jin KUDO
  • Publication number: 20120225561
    Abstract: There is provided a semiconductor device manufacturing method for forming a step-shaped structure in a substrate by etching the substrate having thereon a multilayer film and a photoresist film on the multilayer film and serving as an etching mask. The multilayer film is formed by alternately layering a first film having a first permittivity and a second film having a second permittivity different from the first permittivity. The method includes a first process for plasma-etching the first film by using the photoresist film as a mask; a second process for exposing the photoresist film to hydrogen-containing plasma; a third process for trimming the photoresist film; and a fourth process for etching the second film by using the trimmed photoresist film and the plasma-etched first film as a mask. The step-shaped structure is formed in the multilayer film by repeatedly performing the first process to the fourth process in this sequence.
    Type: Application
    Filed: March 2, 2012
    Publication date: September 6, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Seiichi Watanabe, Manabu Sato, Kazuki Narishige, Takanori Sato, Takayuki Katsunuma
  • Publication number: 20090047795
    Abstract: A plasma processing apparatus includes a first radio frequency (RF) power supply unit for applying a first RF power for generating a plasma from a processing gas to at least one of a first and a second electrode which are disposed facing each other in an evacuable processing chamber. The first RF power supply unit is controlled by a control unit so that a first phase at which the first RF power has a first amplitude for generating a plasma and a second phase at which the first RF power has a second amplitude for generating substantially no plasma are alternately repeated at predetermined intervals.
    Type: Application
    Filed: August 15, 2008
    Publication date: February 19, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Tatsuo MATSUDO, Shinji Himori, Noriaki Imai, Takeshi Ohse, Jun Abe, Takayuki Katsunuma
  • Patent number: 7189653
    Abstract: A mask material layer 102 of a desired pattern is formed on a silicon oxide film 101. The exposed parts of the silicon oxide film 101 is etched in accordance with the pattern of the mask material layer 102 by plasma etching by using a mixed gas fed at a rate such that the ratio (C5F8+O2/Ar) of the total flow rate of C5F8+O2 to the flow rate of Ar is 0.02 (2%) or less. Thus, a generally vertical right-angled portion is formed in the silicon oxide film 101. Therefore, no microtrenches are formed, and etching into a desired pattern is precisely effected.
    Type: Grant
    Filed: February 3, 2003
    Date of Patent: March 13, 2007
    Assignee: Tokyo Electron Limited
    Inventor: Takayuki Katsunuma
  • Publication number: 20050150863
    Abstract: A mask material layer 102 of a desired pattern is formed on a silicon oxide film 101. The exposed parts of the silicon oxide film 101 is etched in accordance with the pattern of the mask material layer 102 by plasma etching by using a mixed gas fed at a rate such that the ratio (C5F8+O2/Ar) of the total flow rate of C5F8+O2 to the flow rate of Ar is 0.02 (2%) or less. Thus, a generally vertical right-angled portion is formed in the silicon oxide film 101. Therefore, no microtrenches are formed, and etching into a desired pattern is precisely effected.
    Type: Application
    Filed: February 3, 2003
    Publication date: July 14, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Takayuki Katsunuma
  • Publication number: 20030102087
    Abstract: In a plasma processing apparatus of this invention, a ring-like segment magnet is formed around an upper portion of a chamber so a magnetic field is generated around a processing space. The segment magnet can be rotated by a rotating mechanism in the circumferential direction of the chamber. A magnetic field is generated around the processing space by a magnetic field generating means. That position where a substrate to be processed is present is set in a substantial non-magnetic field state, so charge-up damage is prevented. Due to the plasma confining effect of this magnetic field, the plasma processing rate of the substrate to be processed is set to be almost equal between the edge and center of the substrate to be processed, thereby making the processing rate uniform. A pivoting means is provided so as to alter the gap between the magnets or directions of magnetization thereof.
    Type: Application
    Filed: November 29, 2002
    Publication date: June 5, 2003
    Inventors: Youbun Ito, Takayuki Katsunuma, Koichiro Inazawa, Tomoki Suemasa, Jun Hirose, Hiroo Ono, Kazuya Nagaseki