Patents by Inventor Takayuki Katsunuma
Takayuki Katsunuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20150294841Abstract: Provided is a plasma etching method of etching OCOC film in which HTO films and carbon films are alternately laminated by plasma of mixed gas containing first CF-based gas or second CF-based gas and oxygen gas using a silicon film formed on OCOC film as a mask. The etching of OCOC film includes a first etching process of etching a region spanning from the top surface to the middle of OCOC film by plasma of mixed gas containing first CF-based gas having a predetermined ratio of content of carbon to content of fluorine and oxygen gas and a second etching process of etching a region spanning from the middle of OCOC film to the lowest layer by plasma of mixed gas containing second CF-based gas having a ratio of content of carbon to content of fluorine, which is higher than the predetermined ratio of first CF-based gas, and oxygen gas.Type: ApplicationFiled: March 20, 2015Publication date: October 15, 2015Applicant: TOKYO ELECTRON LIMITEDInventor: Takayuki KATSUNUMA
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Patent number: 9147580Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.Type: GrantFiled: April 1, 2013Date of Patent: September 29, 2015Assignee: TOKYO ELECTRON LIMITEDInventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa, Jin Kudo
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Publication number: 20150265763Abstract: Provided is a liquid delivering pump which can determine whether the pump is suitable for use, while in a standby state, and thus, the pump can be efficiently managed and utilized. A liquid delivering pump which delivers a drug to the inside of a living body includes a storage unit that stores a drug library, a starting state switching unit that switches a starting state of the liquid delivering pump between a liquid deliverable state and a standby state, and a display unit that displays various types of information related to the liquid delivering pump. The display unit displays specification information which specifies the drug library stored in the storage unit, while in the standby state.Type: ApplicationFiled: March 19, 2015Publication date: September 24, 2015Inventor: Takayuki KATSUNUMA
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Publication number: 20150243522Abstract: An etching method can etch a region formed of silicon oxide. The etching method includes an exposing process (process (a)) of exposing a target object including the region formed of the silicon oxide to plasma of a processing gas containing a fluorocarbon gas, etching the region, and forming a deposit containing fluorocarbon on the region; and an etching process (process (b)) of etching the region with a radical of the fluorocarbon contained in the deposit. Further, in the method, the process (a) and the process (b) are alternately repeated.Type: ApplicationFiled: February 19, 2015Publication date: August 27, 2015Inventors: Keiji Kitagaito, Takayuki Katsunuma, Masanobu Honda
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Patent number: 9087676Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.Type: GrantFiled: January 14, 2014Date of Patent: July 21, 2015Assignee: TOKYO ELECTRON LIMITEDInventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
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Publication number: 20150187588Abstract: A plasma etching method for etching a substrate includes an adjustment step adjusting a concentration distribution of active species contained in plasma. The adjustment step adjusts a supply rate of an etching gas according to whether a supply region on a substrate to which the etching gas is supplied corresponds to a region where an effect of diffusion of the supplied etching gas is greater than an effect of flow of the supplied etching gas or a region where the effect of flow of the supplied etching gas is greater than the effect of diffusion of the supplied etching gas.Type: ApplicationFiled: February 6, 2015Publication date: July 2, 2015Inventors: Kazuhiro KUBOTA, Masanobu HONDA, Takayuki KATSUNUMA
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Patent number: 9048178Abstract: A plasma etching method is provided for etching a substrate corresponding to an etching object within an etching apparatus that includes a supply condition adjustment unit for adjusting a supply condition for supplying etching gas to the substrate, a temperature adjustment unit for adjusting a temperature of the substrate placed on a stage along a radial direction, and a plasma generating unit for generating plasma within a space between the supply condition adjustment unit and the stage. The plasma etching method includes a control step in which the temperature adjustment unit controls the temperature of the substrate to be uniform within a substrate plane of the substrate, and an adjustment step in which the supply condition adjustment unit adjusts a concentration distribution of active species contained in the plasma generated by the plasma generation unit within the space above the substrate.Type: GrantFiled: September 25, 2012Date of Patent: June 2, 2015Assignee: TOKYO ELECTRON LIMITEDInventors: Kazuhiro Kubota, Masanobu Honda, Takayuki Katsunuma
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Publication number: 20140273486Abstract: A method of manufacturing a semiconductor device including a wafer using a plasma etching device which includes a chamber, a chuck provided in the chamber to dispose a wafer to be processed thereon, a focus ring disposed at a peripheral edge portion of the chuck, and a gas supplying mechanism configured to supply various types of gases depending a radial position of the wafer. The method includes: placing a wafer formed with an organic film on the chuck; introducing an etching gas which etches the organic film on the wafer from the process gas supplying mechanism to a central portion of the wafer; introducing an etching inhibiting factor gas having a property of reacting with the etching gas to the peripheral edge portion of the wafer from the gas supplying mechanism; and performing plasma etching on the wafer using the etching gas.Type: ApplicationFiled: October 25, 2012Publication date: September 18, 2014Applicant: TOKYO ELECTRON LIMITEDInventors: Takayuki Katsunuma, Masanobu Honda, Kazuhiro Kubota, Hironobu Ichikawa
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Publication number: 20140234992Abstract: A plasma etching method is provided for etching a substrate corresponding to an etching object within an etching apparatus that includes a supply condition adjustment unit for adjusting a supply condition for supplying etching gas to the substrate, a temperature adjustment unit for adjusting a temperature of the substrate placed on a stage along a radial direction, and a plasma generating unit for generating plasma within a space between the supply condition adjustment unit and the stage. The plasma etching method includes a control step in which the temperature adjustment unit controls the temperature of the substrate to be uniform within a substrate plane of the substrate, and an adjustment step in which the supply condition adjustment unit adjusts a concentration distribution of active species contained in the plasma generated by the plasma generation unit within the space above the substrate.Type: ApplicationFiled: September 25, 2012Publication date: August 21, 2014Applicant: Tokyo Electron LimitedInventors: Kazuhiro Kubota, Masanobu Honda, Takayuki Katsunuma
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Publication number: 20140197135Abstract: A plasma processing method includes forming a silicon oxide film on a surface of a member provided within a chamber with plasma of a silicon-containing gas without oxygen while controlling a temperature of the member to be lower than a temperature of another member; performing a plasma process on a target object loaded into the chamber with plasma of a processing gas after the silicon oxide film is formed on the surface of the member; and removing the silicon oxide film from the surface of the member with plasma of a fluorine-containing gas after the target object on which the plasma process is performed is unloaded to an outside of the chamber.Type: ApplicationFiled: January 14, 2014Publication date: July 17, 2014Inventors: Takayuki Katsunuma, Masanobu Honda, Hironobu Ichikawa
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Patent number: 8735299Abstract: There is provided a semiconductor device manufacturing method for forming a step-shaped structure in a substrate by etching the substrate having thereon a multilayer film and a photoresist film on the multilayer film and serving as an etching mask. The multilayer film is formed by alternately layering a first film having a first permittivity and a second film having a second permittivity different from the first permittivity. The method includes a first process for plasma-etching the first film by using the photoresist film as a mask; a second process for exposing the photoresist film to hydrogen-containing plasma; a third process for trimming the photoresist film; and a fourth process for etching the second film by using the trimmed photoresist film and the plasma-etched first film as a mask. The step-shaped structure is formed in the multilayer film by repeatedly performing the first process to the fourth process in this sequence.Type: GrantFiled: March 2, 2012Date of Patent: May 27, 2014Assignee: Tokyo Electron LimitedInventors: Seiichi Watanabe, Manabu Sato, Kazuki Narishige, Takanori Sato, Takayuki Katsunuma
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Patent number: 8703002Abstract: A plasma processing apparatus includes a first radio frequency (RF) power supply unit for applying a first RF power for generating a plasma from a processing gas to at least one of a first and a second electrode which are disposed facing each other in an evacuable processing chamber. The first RF power supply unit is controlled by a control unit so that a first phase at which the first RF power has a first amplitude for generating a plasma and a second phase at which the first RF power has a second amplitude for generating substantially no plasma are alternately repeated at predetermined intervals.Type: GrantFiled: January 9, 2013Date of Patent: April 22, 2014Assignee: Tokyo Electron LimitedInventors: Tatsuo Matsudo, Shinji Himori, Noriaki Imai, Takeshi Ohse, Jun Abe, Takayuki Katsunuma
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Publication number: 20130267094Abstract: A plasma etching method for plasma etching, in a processing chamber, an antireflection film laminated on an organic film formed on a substrate by using an etching mask made of a resist film formed on the antireflection film, the plasma etching method includes: depositing a Si-containing compound on the etching mask made of the resist film by using plasma of Si-containing gas in the processing chamber; and etching the antireflection film in a state where the Si-containing compound is deposited on the etching mask.Type: ApplicationFiled: April 1, 2013Publication date: October 10, 2013Applicant: Tokyo Electron LimitedInventors: Takayuki KATSUNUMA, Masanobu HONDA, Hironobu ICHIKAWA, Jin KUDO
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Publication number: 20120225561Abstract: There is provided a semiconductor device manufacturing method for forming a step-shaped structure in a substrate by etching the substrate having thereon a multilayer film and a photoresist film on the multilayer film and serving as an etching mask. The multilayer film is formed by alternately layering a first film having a first permittivity and a second film having a second permittivity different from the first permittivity. The method includes a first process for plasma-etching the first film by using the photoresist film as a mask; a second process for exposing the photoresist film to hydrogen-containing plasma; a third process for trimming the photoresist film; and a fourth process for etching the second film by using the trimmed photoresist film and the plasma-etched first film as a mask. The step-shaped structure is formed in the multilayer film by repeatedly performing the first process to the fourth process in this sequence.Type: ApplicationFiled: March 2, 2012Publication date: September 6, 2012Applicant: TOKYO ELECTRON LIMITEDInventors: Seiichi Watanabe, Manabu Sato, Kazuki Narishige, Takanori Sato, Takayuki Katsunuma
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Publication number: 20090047795Abstract: A plasma processing apparatus includes a first radio frequency (RF) power supply unit for applying a first RF power for generating a plasma from a processing gas to at least one of a first and a second electrode which are disposed facing each other in an evacuable processing chamber. The first RF power supply unit is controlled by a control unit so that a first phase at which the first RF power has a first amplitude for generating a plasma and a second phase at which the first RF power has a second amplitude for generating substantially no plasma are alternately repeated at predetermined intervals.Type: ApplicationFiled: August 15, 2008Publication date: February 19, 2009Applicant: TOKYO ELECTRON LIMITEDInventors: Tatsuo MATSUDO, Shinji Himori, Noriaki Imai, Takeshi Ohse, Jun Abe, Takayuki Katsunuma
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Patent number: 7189653Abstract: A mask material layer 102 of a desired pattern is formed on a silicon oxide film 101. The exposed parts of the silicon oxide film 101 is etched in accordance with the pattern of the mask material layer 102 by plasma etching by using a mixed gas fed at a rate such that the ratio (C5F8+O2/Ar) of the total flow rate of C5F8+O2 to the flow rate of Ar is 0.02 (2%) or less. Thus, a generally vertical right-angled portion is formed in the silicon oxide film 101. Therefore, no microtrenches are formed, and etching into a desired pattern is precisely effected.Type: GrantFiled: February 3, 2003Date of Patent: March 13, 2007Assignee: Tokyo Electron LimitedInventor: Takayuki Katsunuma
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Publication number: 20050150863Abstract: A mask material layer 102 of a desired pattern is formed on a silicon oxide film 101. The exposed parts of the silicon oxide film 101 is etched in accordance with the pattern of the mask material layer 102 by plasma etching by using a mixed gas fed at a rate such that the ratio (C5F8+O2/Ar) of the total flow rate of C5F8+O2 to the flow rate of Ar is 0.02 (2%) or less. Thus, a generally vertical right-angled portion is formed in the silicon oxide film 101. Therefore, no microtrenches are formed, and etching into a desired pattern is precisely effected.Type: ApplicationFiled: February 3, 2003Publication date: July 14, 2005Applicant: TOKYO ELECTRON LIMITEDInventor: Takayuki Katsunuma
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Publication number: 20030102087Abstract: In a plasma processing apparatus of this invention, a ring-like segment magnet is formed around an upper portion of a chamber so a magnetic field is generated around a processing space. The segment magnet can be rotated by a rotating mechanism in the circumferential direction of the chamber. A magnetic field is generated around the processing space by a magnetic field generating means. That position where a substrate to be processed is present is set in a substantial non-magnetic field state, so charge-up damage is prevented. Due to the plasma confining effect of this magnetic field, the plasma processing rate of the substrate to be processed is set to be almost equal between the edge and center of the substrate to be processed, thereby making the processing rate uniform. A pivoting means is provided so as to alter the gap between the magnets or directions of magnetization thereof.Type: ApplicationFiled: November 29, 2002Publication date: June 5, 2003Inventors: Youbun Ito, Takayuki Katsunuma, Koichiro Inazawa, Tomoki Suemasa, Jun Hirose, Hiroo Ono, Kazuya Nagaseki