Patents by Inventor Takekazu Sakai
Takekazu Sakai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20160219721Abstract: A method for manufacturing a solder circuit board, the method including performing, in sequence, a resist formation step of partially coating a conductive circuit electrode surface on a printed wiring board with a resist, a tacky portion formation step of forming a tacky portion by imparting tackiness to a portion of the conductive circuit electrode surface not coated with the resist, a solder adhesion step of adhering a solder powder to the tacky portion, a resist removal step of removing the resist, and a first heating step of heating the printed wiring board and melting the solder powder.Type: ApplicationFiled: April 9, 2014Publication date: July 28, 2016Applicant: SHOWA DENKO K.K.Inventor: Takekazu SAKAI
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Patent number: 9078382Abstract: The present invention has been made in consideration of the above-described situation, and provides a method of producing a circuit board that can bond a component to be mounted without slanting the component, and simplify the steps. The method of producing a circuit board includes forming a first adhesive layer by applying a first adhesiveness-imparting compound on the surface of terminal portions of a circuit board; attaching a core body on the first adhesive layer of the terminal portions; forming a second adhesive layer by applying a second adhesiveness-imparting compound on the surface of the core body; attaching first solder particles on the second adhesive layer of the surface of the core body; and forming a solder layer on the surface of the core body by melting the first solder particles.Type: GrantFiled: April 27, 2010Date of Patent: July 7, 2015Assignee: SHOW A DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Patent number: 8752754Abstract: Disclosed are an apparatus for adhering solder powder to finely adhere the solder powder to an electronic circuit board and a method for adhering solder powder to the electronic circuit board.Type: GrantFiled: January 18, 2011Date of Patent: June 17, 2014Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Patent number: 8661659Abstract: Provided is a method of producing a circuit board that can stably provide normal circuit boards by preventing the solder detachment and the generation of needle-like crystals during the formation of solder bumps. The method of producing a circuit board includes steps of forming an adhesive layer by applying an adhesiveness-imparting compound to the surface of a terminal of the circuit board; attaching solder particles onto the adhesive layer; applying an activator that includes a hydrohalic acid salt of an organic base to the solder particles and fixing the solder particles by heating the circuit board to which the solder particles have been attached at a temperature equal to or lower than the melting point of the solder; applying a flux to the circuit board to which the solder particles have been fixed; and melting the solder particles by heating the circuit board.Type: GrantFiled: April 12, 2010Date of Patent: March 4, 2014Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20120292377Abstract: Disclosed are an apparatus for adhering solder powder to finely adhere the solder powder to an electronic circuit board and a method for adhering solder powder to the electronic circuit board.Type: ApplicationFiled: January 18, 2011Publication date: November 22, 2012Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Patent number: 8123111Abstract: A method for producing a solder circuit board includes imparting tackiness to a surface of a conductive circuit electrode provided on a printed wiring board to form a tackiness-imparted area. depositing solder powder on the tackiness-imparted area and heating the printed wiring board so as to melt the solder to thereby form a solder circuit. The solder powder is placed in a vessel. The printed wiring board having the electrode whose surface has been imparted with tackiness is placed in the vessel. The vessel is tilted to thereby deposit the solder powder on the tackiness-imparted area.Type: GrantFiled: March 28, 2006Date of Patent: February 28, 2012Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Publication number: 20120042511Abstract: Provided is a method of producing a circuit board that can stably provide normal circuit boards by preventing the solder detachment and the generation of needle-like crystals during the formation of solder bumps. The method of producing a circuit board includes steps of forming an adhesive layer by applying an adhesiveness-imparting compound to the surface of a terminal of the circuit board; attaching solder particles onto the adhesive layer; applying an activator that includes a hydrohalic acid salt of an organic base to the solder particles and fixing the solder particles by heating the circuit board to which the solder particles have been attached at a temperature equal to or lower than the melting point of the solder; applying a flux to the circuit board to which the solder particles have been fixed; and melting the solder particles by heating the circuit board.Type: ApplicationFiled: April 12, 2010Publication date: February 23, 2012Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20120042515Abstract: The present invention has been made in consideration of the above-described situation, and provides a method of producing a circuit board that can bond a component to be mounted without slanting the component, and simplify the steps. The method of producing a circuit board includes forming a first adhesive layer by applying a first adhesiveness-imparting compound on the surface of terminal portions of a circuit board; attaching a core body on the first adhesive layer of the terminal portions; forming a second adhesive layer by applying a second adhesiveness-imparting compound on the surface of the core body; attaching first solder particles on the second adhesive layer of the surface of the core body; and forming a solder layer on the surface of the core body by melting the first solder particles.Type: ApplicationFiled: April 27, 2010Publication date: February 23, 2012Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Patent number: 8109432Abstract: A method for the attachment of solder powder includes the steps of treating an exposed metallic surface of an electronic circuit board with a tackifier compound, thereby imparting tackiness thereto to form a tackified part, attaching solder powder by a dry or wet process to the tackified part, and then removing excessively adhering solder powder in a liquid that is water, deoxidized water or deoxidized water added with an antirust.Type: GrantFiled: January 11, 2008Date of Patent: February 7, 2012Assignee: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Patent number: 8038051Abstract: A method for the deposition of a soldering powder to an electronic circuit board includes the steps of imparting stickiness to an exposed metal surface of a substrate and depositing a soldering powder to the resultant sticking part in a liquid body. The method can further include the steps of heating the substrate, thereby fusing the soldering powder, and forming a solder circuit.Type: GrantFiled: May 10, 2005Date of Patent: October 18, 2011Assignee: Showa Denko K.K.Inventors: Takekazu Sakai, Takashi Shoji
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Patent number: 7775417Abstract: A method of producing a conductive circuit board including imparting tackiness through the use of a tackiness-imparting compound to the surface of the conductive circuit on a printed wiring board, attaching a solder powder to the tacky area and then heating the printed wiring board to melt the solder to form a solder circuit. The characteristic feature of this method is that the tackiness-imparted printed wiring board is kept in a liquid, etc at not more than 10° C. before attaching the solder powder.Type: GrantFiled: December 17, 2007Date of Patent: August 17, 2010Assignee: Showda Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20100065615Abstract: A method of producing a conductive circuit board including imparting tackiness through the use of a tackiness-imparting compound to the surface of the conductive circuit on a printed wiring board, attaching a solder powder to the tacky area and then heating the printed wiring board to melt the solder to form a solder circuit. The characteristic feature of this method is that the tackiness-imparted printed wiring board is kept in a liquid, etc at not more than 10° C. before attaching the solder powder.Type: ApplicationFiled: December 17, 2007Publication date: March 18, 2010Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20100038411Abstract: A conductive circuit board is produced by imparting tackiness to the conductive circuit surface on a printed wiring board, attaching solder powder to the tacky area by supplying a slurry containing solder powder, and then heating the printed wiring board to melt the solder, thereby forming a solder circuit. In the solder circuit prepared by this method, tackiness is imparted to portions of the circuit with an insufficient amount of solder attached thereto and solder powder is attached to these tacky areas, or a solder paste is applied to the portions of the circuit with an insufficient amount of solder attached, and the solder powder or solder paste is melted to rectify the solder circuit, thereby producing a conductive circuit board with little variation in the amount of solder attached.Type: ApplicationFiled: December 3, 2007Publication date: February 18, 2010Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20100009070Abstract: A method for forming a solder layer on the surface of a conductive circuit on a printed-wiring board includes discharging slurry containing solder powder onto the surface and heating the substrate. The slurry is discharged by dint of the pressure in a tank for the slurry. In a discharging device to be used in the method, the tank for storing the slurry is provided with a discharge pipe (2) for the slurry and a delivery pipe (1) for gas or solvent to be used for adjusting the pressure in the tank. In this device, one common pipe may be used both for discharging the slurry from the tank and delivering the slurry to the tank and one common pipe may be used for both delivering gas into the tank and sucking the gas from the tank.Type: ApplicationFiled: October 12, 2007Publication date: January 14, 2010Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20090261148Abstract: A method for producing a solder circuit board includes the steps of imparting tackiness to a surface of an electrically conductive circuit electrode on a printed-wiring board to form a tacky part, causing only one solder particle to adhere to the tacky part, and heating the printed-wiring board, thereby melting the solder particle to form a bump part which corresponds to the tacky part and to which an electronic part is to be connected and forming a solder circuit.Type: ApplicationFiled: July 27, 2007Publication date: October 22, 2009Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20090056977Abstract: A method for producing a solder circuit board includes imparting tackiness to a surface of a conductive circuit electrode provided on a printed wiring board to form a tackiness-imparted area. depositing solder powder on the tackiness-imparted area and heating the printed wiring board so as to melt the solder to thereby form a solder circuit. The solder powder is placed in a vessel. The printed wiring board having the electrode whose surface has been imparted with tackiness is placed in the vessel. The vessel is tilted to thereby deposit the solder powder on the tackiness-imparted area.Type: ApplicationFiled: March 28, 2006Publication date: March 5, 2009Applicant: SHOWA DENKOK.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Publication number: 20090041990Abstract: A method for the attachment of solder powder includes the steps of treating an exposed metallic surface of an electronic circuit board with a tackifier compound, thereby imparting tackiness to the metallic surface to form a tacky part, and supplying the tacky part with a solder powder slurry suspended in a liquid, thereby inducing attachment of the solder powder. A method for the production of a soldered electronic circuit board, includes the steps of treating an exposed metallic surface of an electronic circuit board with a tackifier compound, thereby imparting tackiness to the metallic surface to form a tacky part; supplying the tacky part with a solder powder slurry suspended in a liquid, thereby inducing attachment of the solder powder, and thermally fusing the attached solder powder, thereby forming a circuit.Type: ApplicationFiled: September 6, 2006Publication date: February 12, 2009Applicant: SHOWA DENKO K.K.Inventors: Takashi Shoji, Takekazu Sakai
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Publication number: 20080173699Abstract: A method for the attachment of solder powder includes the steps of treating an exposed metallic surface of an electronic circuit board with a tackifier compound, thereby imparting tackiness thereto to form a tackified part, attaching solder powder by a dry or wet process to the tackified part, and then removing excessively adhering solder powder in a liquid that is water, deoxidized water or deoxidized water added with an antirust.Type: ApplicationFiled: January 11, 2008Publication date: July 24, 2008Applicant: Showa Denko K.K.Inventors: Takashi Shoji, Takekazu Sakai, Tetsuo Kubota
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Publication number: 20070284136Abstract: A method for the deposition of a soldering powder to an electronic circuit board includes the steps of imparting stickiness to an exposed metal surface of a substrate and depositing a soldering powder to the resultant sticking part in a liquid body. The method can further include the steps of heating the substrate, thereby fusing the soldering powder, and forming a solder circuit.Type: ApplicationFiled: May 10, 2005Publication date: December 13, 2007Inventors: Takekazu Sakai, Takashi Shoji
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Patent number: 6476487Abstract: A method of forming a solder film on a metallic surface such as a pad of a metallic circuit of a printed circuit board and a lead frame of electronic parts, which is capable of forming a precise and fine pattern and which comprises selectively imparting tackiness to only a predetermined part of the metallic surface by means of a tacky layer-forming solution containing at least one compound selected from benzotriazole derivatives, naphthotriazole derivatives, imidazole derivatives, benzoimidazole derivatives, mercaptobenzothiazole derivatives, benzothiazole thiofatty acid derivatives, and triazine derivatives, adhering a powdered solder to the resulting tacky part, and then melting the solder by heating to thereby form a solder film.Type: GrantFiled: January 8, 2001Date of Patent: November 5, 2002Assignee: Showa Denko K.K.Inventors: Takeo Kuramoto, Masataka Watabe, Satoshi Noda, Takashi Shoji, Takekazu Sakai