Patents by Inventor Takumi Ujiro

Takumi Ujiro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9587297
    Abstract: A ferritic stainless steel excellent in corrosion resistance and conductivity and a method for manufacturing the same, the stainless steel having a chemical composition containing, by mass %, C: 0.001% or more and 0.05% or less, Si: 0.001% or more and 0.5% or less, Mn: 0.001% or more and 1.0% or less, Al: 0.001% or more and 0.5% or less, N: 0.001% or more and 0.05% or less, Cr; 17% or more and 23% or less, Mo: 0.1% or less and the balance being Fe and inevitable impurities and a passivation film on the surface of the stainless steel which is obtained by immersing the stainless steel in a solution for an immersion treatment, said solution mainly contains hydrofluoric acid or a liquid mixture of hydrofluoric acid and nitric acid.
    Type: Grant
    Filed: October 6, 2011
    Date of Patent: March 7, 2017
    Assignee: JFE STEEL CORPORATION
    Inventors: Tomohiro Ishii, Shin Ishikawa, Takumi Ujiro
  • Patent number: 9279172
    Abstract: Ferritic stainless steel is excellent in terms of both oxidation resistance and thermal fatigue resistance without adding expensive elements, such as Mo or W. The ferritic stainless steel, contains: C: 0.015 mass % or lower, Si: 1.0 mass % or lower, Mn: 1.0 mass % or lower, P: 0.04 mass % or lower, S: 0.010 mass % or lower, Cr: 16 to 23 mass % or lower, N: 0.015 mass % or lower, Nb: 0.3 to 0.65 mass %, Ti: 0.15 mass % or lower, Mo: 0.1 mass % or lower, W: 0.1 mass % or lower, Cu: 1.0 to 2.5 mass %, Al: 0.2 to 1.5 mass %, and the balance of Fe and inevitable impurities.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: March 8, 2016
    Assignee: JFE Steel Corporation
    Inventors: Yasushi Kato, Norimasa Hirata, Tetsuyuki Nakamura, Takumi Ujiro, Hiroki Ota
  • Patent number: 9273382
    Abstract: A stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, 25.0% to 35.0% of Cr, 0.05% to 0.30% of Ni, 3.0% to 10.0% of Al, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.02% or less of Ce, 0.03% to 0.20% of REM excluding Ce, 0.5% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.
    Type: Grant
    Filed: March 18, 2011
    Date of Patent: March 1, 2016
    Assignee: JFE Steel Corporation
    Inventors: Akito Mizutani, Kunio Fukuda, Shin Ishikawa, Atsutaka Honda, Yasuhiro Yamaguchi, Yasushi Kato, Hiroki Ota, Mitsuyuki Fujisawa, Takumi Ujiro, Hideaki Yamashita
  • Patent number: 9157137
    Abstract: An object is to provide a ferritic stainless steel having excellent oxidation resistance, while preventing a deterioration in formability, without adding expensive chemical elements such as Mo and W. Specifically, the ferritic stainless steel excellent in oxidation resistance having a chemical composition containing, by mass %, C: 0.015% or less, Si: 0.40% or more and 1.00% or less, Mn: 1.00% or less, P: 0.040% or less, S: 0.010% or less, Cr: 12.0% or more and 23.0% or less, N: 0.015% or less, Nb: 0.30% or more and 0.65% or less, Ti: 0.150% or less, Mo: 0.10% or less, W: 0.10% or less, Cu: less than 1.00%, Al: 0.20% or more and 1.00% or less, while the relationship Si?Al is satisfied, and the balance being Fe and inevitable impurities.
    Type: Grant
    Filed: October 12, 2011
    Date of Patent: October 13, 2015
    Assignee: JFE STEEL CORPORATION
    Inventors: Tetsuyuki Nakamura, Hiroki Ota, Takumi Ujiro
  • Patent number: 9130199
    Abstract: A stainless steel for a fuel cell having good corrosion resistance throughout a wide potential range and a method for producing the same are provided. In particular, a coating having an intensity ratio [(OO/OH)/(Cr/Fe)] of 1.0 or more determined by X-ray photoelectron spectroscopy analysis is formed by performing an anodic electrolyzation treatment on a surface of a stainless steel in an electrolyte solution, the stainless steel containing 16% by mass or more of Cr and preferably having a composition that includes, in terms of percent by mass, C: 0.03% or less, Si: 1.0% or less, Mn: 1.0% or less, S: 0.01% or less, P: 0.05% or less, Al: 0.20% or less, N: 0.03% or less, Cr: 20 to 40%, at least one selected from Nb, Ti, and Zr, in total: 1.0% or less, and the balance being Fe and unavoidable impurities.
    Type: Grant
    Filed: July 22, 2010
    Date of Patent: September 8, 2015
    Assignee: JFE Steel Corporation
    Inventors: Shinsuke Ide, Tomohiro Ishii, Naoki Nishiyama, Shin Ishikawa, Takumi Ujiro, Noriko Makiishi
  • Patent number: 8852361
    Abstract: A stainless steel sheet with excellent heat and corrosion resistances for a brake disk is provided. Specifically, in mass %, C: less than 0.10%, Si: 1.0% or less, Mn: 1.0 to 2.5%, P: 0.04% or less, S: 0.01% or less, Cr: more than 11.5% but not more than 15.0%, Ni: 0.1 to 1.0%, Al: 0.10% or less, Nb: more than 0.08% but not more than 0.6%, V: 0.02 to 0.3%, and N: more than 0.03% but not more than 0.10% are contained so that 0.03?{C+N?(13/93)Nb}?0.10, (5Cr+10Si+15Mo+30Nb+50V?9Ni?5Mn?3Cu?225N?270C)?45, and {(14/50)V+(14/90)Nb}<N (wherein Cr, Si, Mo, Nb, Ni, Mn, Cu, V, N, and C represent the contents (mass %) of the corresponding elements) are satisfied. With such a composition, the stainless steel sheet for a brake disk can be provided with both excellent heat resistance and excellent corrosion resistance after tempering.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: October 7, 2014
    Assignee: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
  • Patent number: 8657971
    Abstract: A brake disk excellent in temper softening resistance and toughness comprising, by mass, 0.1% or less of C, 1.0% or less of Si, 2.0% or less of Mn, 10.5% to 15.0% of Cr, and 0.1% or less of N, the remainder being Fe and unavoidable impurities, such that the following inequalities are satisfied: 5Cr+10Si+15Mo+30Nb?9Ni?5Mn?3Cu?225N?270C<45 (1) and 0.03?{C+N?(13/92)Nb}?0.09 (2) wherein Cr, Si, Mo, Nb, Ni, Mn, Cu, N, and C each represent the content of the corresponding elements on a mass percent basis, and having a martensitic structure having prior-austenite grains with an average diameter of 8 to less than 15 ?m.
    Type: Grant
    Filed: October 5, 2006
    Date of Patent: February 25, 2014
    Assignee: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Takumi Ujiro, Osamu Furukimi
  • Patent number: 8607941
    Abstract: A steel sheet for a brake disc contains, on a mass percent basis, 0.02% or more and less than 0.10% C, 0.6% or less Si, more than 0.5% and 2.0% or less Mn, 0.06% or less P, 0.01% or less S, 0.05% or less Al, 11.0% to 13.5% Cr, 0.01% to 0.30% Ni, 0.10% to 0.60% Nb, 0.03% or more and less than 0.10% N, more than 0.0010% and 0.0060% or less B, and the balance being Fe and incidental impurities, and the steel sheet after quenching has a hardness of 32 HRC to 40 HRC on a Rockwell hardness scale C (HRC).
    Type: Grant
    Filed: May 31, 2010
    Date of Patent: December 17, 2013
    Assignee: JFE Steel Corporation
    Inventors: Katsuhisa Yamauchi, Mitsuyuki Fujisawa, Yasushi Kato, Hiroki Ota, Hideya Furusawa, Takumi Ujiro
  • Publication number: 20130316262
    Abstract: A ferritic stainless steel excellent in corrosion resistance and conductivity and a method for manufacturing the same, the stainless steel having a chemical composition containing, by mass %, C: 0.001% or more and 0.05% or less, Si: 0.001% or more and 0.5% or less, Mn: 0.001% or more and 1.0% or less, Al: 0.001% or more and 0.5% or less, N: 0.001% or more and 0.05% or less, Cr; 17% or more and 23% or less, Mo: 0.1% or less and the balance being Fe and inevitable impurities and a passivation film on the surface of the stainless steel which is obtained by immersing the stainless steel in a solution for an immersion treatment, said solution mainly contains hydrofluoric acid or a liquid mixture of hydrofluoric acid and nitric acid.
    Type: Application
    Filed: October 6, 2011
    Publication date: November 28, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomohiro Ishii, Shin Ishikawa, Takumi Ujiro
  • Publication number: 20130272912
    Abstract: An object is to provide a ferritic stainless steel having excellent oxidation resistance, while preventing a deterioration in formability, without adding expensive chemical elements such as Mo and W. Specifically, the ferritic stainless steel excellent in oxidation resistance having a chemical composition containing, by mass%, C: 0.015% or less, Si: 0.40% or more and 1.00% or less, Mn: 1.00% or less, P: 0.040% or less, S: 0.010% or less, Cr: 12.0% or more and 23.0% or less, N: 0.015% or less, Nb: 0.30% or more and 0.65% or less, Ti: 0.150% or less, Mo: 0.10% or less, W: 0.10% or less, Cu: less than 1.00%, Al: 0.20% or more and 1.00% or less, while the relationship Si?Al is satisfied, and the balance being Fe and inevitable impurities.
    Type: Application
    Filed: October 12, 2011
    Publication date: October 17, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Tetsuyuki Nakamura, Hiroki Ota, Takumi Ujiro
  • Publication number: 20130196172
    Abstract: A stainless steel foil contains, in percent by mass, 0.05% or less of C, 2.0% or less of Si, 1.0% or less of Mn, 0.003% or less of S, 0.05% or less of P, 25.0% to 35.0% of Cr, 0.05% to 0.30% of Ni, 3.0% to 10.0% of Al, 0.10% or less of N, 0.02% or less of Ti, 0.02% or less of Nb, 0.02% or less of Ta, 0.005% to 0.20% of Zr, 0.02% or less of Ce, 0.03% to 0.20% of REM excluding Ce, 0.5% to 6.0% in total of at least one of Mo and W, and the balance being Fe and incidental impurities.
    Type: Application
    Filed: March 18, 2011
    Publication date: August 1, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Akito Mizutani, Kunio Fukuda, Shin Ishikawa, Atsutaka Honda, Yasuhiro Yamaguchi, Yasushi Kato, Hiroki Ota, Mitsuyuki Fujisawa, Takumi Ujiro, Hideaki Yamashita
  • Publication number: 20130177837
    Abstract: An object is to provide at a low cost a metal sheet which can be ideally used as a separator of a proton-exchange membrane fuel cell and which has not only low contact resistance but also excellent durability in the environment in which the separator is used. Specifically, a metal sheet for a separator of a proton-exchange membrane fuel cell consists of a metal substrate on the surface of which a film made of a Sn alloy layer containing conducting particles is formed.
    Type: Application
    Filed: April 21, 2011
    Publication date: July 11, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Naoki Nishiyama, Shin Ishikawa, Takumi Ujiro, Yasushi Kato
  • Patent number: 8440029
    Abstract: A stainless steel having good conductivity and ductility for use in a fuel cell separator is provided. In particular, the stainless steel has a composition of, in terms of % by mass, C: 0.01% or less, Si: 1.0% or less, Mn: 1.0% or less, S: 0.01% or less, P: 0.05% or less, Al: 0.20% or less, N: 0.02% or less, Cr: 20 to 40%, Mo: 4.0% or less, and at least one selected from Nb, Ti, and Zr: 0.05 to 0.60% in total, the balance being Fe and unavoidable impurities. At least one precipitate having an equivalent circle diameter of 0.1 ?m or more is present per 100 ?m2, a ratio of a thickness t (?m) to a maximum diameter Dmax (?m) of the precipitates satisfies formula (1) below 20?t/Dmax??(1) and the thickness is 200 ?m or less.
    Type: Grant
    Filed: July 26, 2010
    Date of Patent: May 14, 2013
    Assignee: JFE Steel Corporation
    Inventors: Shinsuke Ide, Atsutaka Honda, Shin Ishikawa, Takumi Ujiro
  • Publication number: 20130108945
    Abstract: The invention provides stainless steel for conductive members which exhibits excellent electrical conductivity (namely, low contact electric resistance), and a method for producing such stainless steel. In an exemplary embodiment of the method, stainless steel is dipped into a solution containing fluoride ions at a rate of dissolution of not less than 0.002 g/(m2·s) to less than 0.50 g/(m2·s), thereby incorporating fluorine into a passive film on the steel surface.
    Type: Application
    Filed: January 20, 2010
    Publication date: May 2, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomohiro Ishii, Shinsuke Ide, Shin Ishikawa, Yasushi Kato, Takumi Ujiro
  • Patent number: 8383034
    Abstract: A ferritic stainless steel sheet for a water heater with excellent corrosion resistance of welds and toughness includes, in terms of mass %, 0.020% or less of C, 0.30 to 1.00% of Si, 1.00% or less of Mn, 0.040% or less of P, 0.010% or less of S, 20.0 to 28.0% of Cr, 0.6% or less of Ni, 0.03 to 0.15% of Al, 0.020% or less of N, 0.0020 to 0.0150% of O, 0.3 to 1.5% of Mo, 0.25 to 0.60% of Nb, and 0.05% or less of Ti, the remainder being composed of Fe and unavoidable impurities, and the ferritic stainless steel sheet satisfying the following formulae (1) and (2): 25?Cr+3.3Mo?30??(1) 0.35?Si+Al?0.85??(2) wherein Cr, Mo, Si, and Al represent the content (mass %) of Cr, Mo, Si, and Al, respectively.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: February 26, 2013
    Assignee: JFE Steel Corporation
    Inventors: Kunio Fukuda, Yoshimasa Funakawa, Shuji Okada, Toshihiro Kasamo, Katsuhiro Kobori, Takumi Ujiro, Tomohiro Ishii
  • Patent number: 8357247
    Abstract: A martensitic stainless steel, having high temper softening resistance, for disc brakes is provided. The martensitic stainless steel is not seriously softened by maintaining the steel at more than 600° C. The steel has a hardness of 32 or more or a hardness of 30 or more in HRC after the steel is tempered at 650° C. for one hour or tempered at 670° C. for one hour, respectively. In particular, the martensitic stainless steel for disc brakes contains less than 0.050 mass % carbon, 1.0 mass % or less silicon, 2.0 mass % or less manganese, 0.04 mass % or less phosphorus, 0.010 mass % or less sulfur, 0.2 mass % or less aluminum, more than 11.5 mass % to 15.0 mass % chromium, 0.5 mass % to 2.0 mass % nickel, more than 0.50 mass % to 4.0 mass %. copper, more than 0.08 mass % to 0.6 mass % niobium, and less than 0.09 mass % nitrogen, the remainder being iron and unavoidable impurities.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: January 22, 2013
    Assignee: JFE Steel Corporation
    Inventors: Junichiro Hirasawa, Yoshihiro Ozaki, Takumi Ujiro, Osamu Furukimi
  • Patent number: 8333849
    Abstract: A material for brake discs has temper softening resistance sufficient to maintain a hardness of HRC 31 or more after tempering at 700° C. for one hour. The low-carbon martensitic chromium-containing steel contains 0.02% to 0.10% of carbon and 0.02% to 0.10% of nitrogen, the total content of carbon and nitrogen being 0.08% to 0.16%; 0.5% or less of silicon; 0.1% or less of aluminum; 0.3% to 3.0% of manganese; 10.5% to 13.5% of chromium; 0.05% to 0.60% of niobium and 0.15% to 0.80% of vanadium, the total content of niobium and vanadium being 0.25% to 0.95%; 0.02% to 2.0% of nickel; and 1.5% or less of copper, and has an Fp value (=?230C+5Si?5Mn?6Cu+10Cr?12Ni+32Nb+22V+l2Mo+8W+10Ta+40A1?220N) of 80.0 to 96.0, a hardness after quenching of HRC 31 to 40, and a hardness after tempering at 700° C. for one hour of HRC 31 or more.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: December 18, 2012
    Assignee: JFE Steel Corporation
    Inventors: Katsuhisa Yamauchi, Yasushi Kato, Takumi Ujiro, Takako Yamashita
  • Publication number: 20120276472
    Abstract: A stainless steel for a fuel cell having good corrosion resistance throughout a wide potential range and a method for producing the same are provided. In particular, a coating having an intensity ratio [(OO/OH)/(Cr/Fe)] of 1.0 or more determined by X-ray photoelectron spectroscopy analysis is formed by performing an anodic electrolyzation treatment on a surface of a stainless steel in an electrolyte solution, the stainless steel containing 16% by mass or more of Cr and preferably having a composition that includes, in terms of percent by mass, C: 0.03% or less, Si: 1.0% or less, Mn: 1.0% or less, S: 0.01% or less, P: 0.05% or less, Al: 0.20% or less, N: 0.03% or less, Cr: 20 to 40%, at least one selected from Nb, Ti, and Zr, in total: 1.0% or less, and the balance being Fe and unavoidable impurities.
    Type: Application
    Filed: July 22, 2010
    Publication date: November 1, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Shinsuke Ide, Tomohiro Ishii, Naoki Nishiyama, Shin Ishikawa, Takumi Ujiro, Noriko Makiishi
  • Publication number: 20120125724
    Abstract: A steel sheet for a brake disc contains, on a mass percent basis, 0.02% or more and less than 0.10% C, 0.6% or less Si, more than 0.5% and 2.0% or less Mn, 0.06% or less P, 0.01% or less S, 0.05% or less Al, 11.0% to 13.5% Cr, 0.01% to 0.30% Ni, 0.10% to 0.60% Nb, 0.03% or more and less than 0.10% N, more than 0.0010% and 0.0060% or less B, and the balance being Fe and incidental impurities, and the steel sheet after quenching has a hardness of 32 HRC to 40 HRC on a Rockwell hardness scale C (HRC).
    Type: Application
    Filed: May 31, 2010
    Publication date: May 24, 2012
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsuhisa Yamauchi, Mitsuyuki Fujisawa, Yasushi Kato, Hiroki Ota, Hideya Furusawa, Takumi Ujiro
  • Publication number: 20120118442
    Abstract: A stainless steel having good conductivity and ductility for use in a fuel cell separator is provided. In particular, the stainless steel has a composition of, in terms of % by mass, C: 0.01% or less, Si: 1.0% or less, Mn: 1.0% or less, S: 0.01% or less, P: 0.05% or less, Al: 0.20% or less, N: 0.02% or less, Cr: 20 to 40%, Mo: 4.0% or less, and at least one selected from Nb, Ti, and Zr: 0.05 to 0.60% in total, the balance being Fe and unavoidable impurities. At least one precipitate having an equivalent circle diameter of 0.1 ?m or more is present per 100 ?m2, a ratio of a thickness t (?m) to a maximum diameter Dmax (?m) of the precipitates satisfies formula (1) below 20?t/Dmax??(1) and the thickness is 200 ?m or less.
    Type: Application
    Filed: July 26, 2010
    Publication date: May 17, 2012
    Applicant: JFE Steel Corporation
    Inventors: Shinsuke Ide, Atsutaka Honda, Shin Ishikawa, Takumi Ujiro